Extraterrestrial Excavation: Digging Holes On Other Worlds

March 27, 2019 by 15 Comments

We humans are good at a lot of things, but making holes in the ground has to be among our greatest achievements. We’ve gone from grubbing roots with a stick to feeding billions with immense plows pulled by powerful tractors, and from carving simple roads across the land to drilling tunnels under the English Channel. Everywhere we go, we move dirt and rock out of the way, remodeling the planet to suit our needs.

Other worlds are subject to our propensity for digging holes too, and in the 50-odd years that we’ve been visiting or sending robots as our proxies, we’ve made our marks on quite a few celestial bodies. So far, all our digging has been in the name of science, either to explore the physical and chemical properties of these far-flung worlds in situ, or to actually package up a little bit of the heavens for analysis back home. One day we’ll no doubt be digging for different reasons, but until then, here’s a look at the holes we’ve dug and how we dug them.

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Monitor Your 3D Printer With Node-RED And Tasker

March 27, 2019 by 11 Comments

Anyone with a desktop 3D printer knows that it can be a bit nerve-wracking to leave the machine alone for any extended period of time. Unfortunately, it’s often unavoidable given how long more complicated prints can take. With big prints easily stretching beyond the 20 hour mark, at some point you’re going to need to leave the house or go to sleep. We hope, anyway.

In an effort to make his time away from his printer a bit less stressful, [Mat] from NotEnoughTECH has put together a comprehensive framework for monitoring his machine on the go. After looking at existing remote monitoring solutions, he found none gave him the level of information he was after. His system collects up an incredible number of data points about the printer’s current status and pushes it all to his Android phone as a rich notification. Best of all, he’s documented the entire system in exquisite detail for anyone else who might want to follow in his footsteps.

There’s a considerable amount of hardware and software involved in this system, and getting it up and running won’t be quite as straightforward as using some of the turn-key solutions out there. Octoprint is responsible for controlling and monitoring the printer, and [Mat] is pulling data from its API using Node-RED. That data is formatted and ultimately delivered to his Android device as a notification with Tasker. On the hardware side he’s got a Sonoff POW R2 to not only turn the printer on and off but measure its energy consumption, a USB camera to provide a live view of the printer, and a couple of Raspberry Pis to run it all.

Even if you don’t have a 3D printer, or maybe just don’t leave the house to begin with, the video [Mat] has put together after the break that shows how all the elements of this system are pulled together in Node-RED is a fascinating look at the flow-based visual programming tool. Similarly, it’s a great demonstration on how Tasker can be used to add some very slick Android notifications for your project without having to commit to developing a native application for the platform.

If you like the idea of remotely monitoring your printer but aren’t ready to dive into the deep end like [Mat], there are easier options. With a Raspberry Pi running Octoprint added to your 3D printer and one of the existing mobile monitoring and control front-ends installed, you’ll be well on the way to tackling those big prints without having to pitch a tent in the lab.

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Stuck Designing Two-Layer PCBs? Give Four Layers A Try!

March 27, 2019 by 44 Comments

Many readers are certainly familiar with the process for home-etching of PCBs: it’s considered very straightforward, if a little involved, today. This was not the case in my youth, when I first acquired an interest in electronics. At that time, etching even single-sided boards was for “advanced” hobbyists. By the time I started etching my own PCBs, the advanced hobbyists were on to double-sided home-etched boards — the only type not pictured above, because I couldn’t find the one successful example I ever created. I later saw the rise of “bare bones” fabricated PCBs: professionally made fixed size boards with plated-through holes, but no soldermask or silkscreen. Eventually, this gave way to the aggregating PCB services we have now with full two-layer boards, complete with soldermask and silkscreen.

Today, the “advanced” hobbyist may be using four-layer boards, although the four-layer adoption rate is still relatively low – OSH Park produces around 90% two-layer and 10% four-layer, for instance. I think this will inevitably increase, as has been the case with all the previous technologies: the advanced eventually becomes the mainstream. Each of the previous shifts has brought easier design and construction as well as improved performance, and the same will be true as four layers becomes more commonplace.

So, let’s take a look at designing four-layer PCBs. If you’ve never considered one for any of your designs, you may be pleasantly surprised at what little extra cost is involved for all the benefits you gain. Continue reading “Stuck Designing Two-Layer PCBs? Give Four Layers A Try!” →

Running A Glider With The PX4 Flight Controller

March 27, 2019 by 12 Comments

There are a few open source autopilots available these days for quadcopters and fixed wing aircraft. Two of the most popular are ArduPilot and PX4, however neither is officially capable of working with unpowered aircraft. Despite this, [rctestflight] decided to run some experiments to see just how PX4 would fare when controlling a drone-launched shuttle glider.

The glider is a simple design built from foam board, controlled with two elevons, and fitted with a third servo to handle its release from the tow drone. It’s fitted with a Pixracer autopilot module and a Dragonlink telemetry link to the ground control laptop.

Initial testing was unsuccessful, with the drone ignoring return-to-home commands, and only responding to waypoints. After some further experimentation, performance improved. Testing and tweaking is the name of the game, and while the attempt to fly the glider into the back of the trailer failed, overall the project shows promise.

It’s impressive to see the glider tracing out perfect circles on the map under autopilot control. While it’s not officially supported, [rctestflight]’s work shows that it’s possible to run PX4 on a glider and have some success doing it. Future plans involve weather balloons and high altitude work, and we can’t wait to see the results.

PX4 has been used in a wide variety of projects, and can be used with even quite unusual aircraft. Video after the break.

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Save An Old Drill From Landfill, With Some Lithium-Ion Magic

March 27, 2019 by 39 Comments

What do you do, when your trusty cordless drill starts to lose battery capacity? You bought it a decade ago and parts are a distant memory, so there’s no chance of buying a new pack. If you are [Danilo Larizza], you strip away the old NiMh cells, and replace them with a custom pack (Italian, Google Translate link) made from 18650 Li-ion cells.

The build is a straightforward one to anyone familiar with lithium-ion packs, but to a battery newbie it should serve as a handy step-by-step description. He starts by selecting a range of matched cells from discarded laptop batteries and adds an off-the-shelf battery management board to keep everything safe. Interestingly he appears to have soldered his wires to the cells rather than the more usual spot-welding, sadly for many of us a spot-welder is beyond our means. It would be interesting to know both the mechanical integrity of the resulting connection and whether the heat of soldering might in some way affect the cells.

Firing up the drill with the new pack is not the immediate success he hoped it would be, the start-up current is so high that the battery management board goes into a fault condition. This situation is resolved with a model that can take more current, and he can take his drill out once more.

If you are annoyed by the rise of cordless tools, you’re in good company. Meanwhile if you lack a spot-welder for batteries, have a look at one of the nicer ones we’ve seen.

Reverse Engineering Shimano Bike Electronics

March 26, 2019 by 33 Comments

ANT+ is a wireless protocol specifically designed for use with sensors, and has similar functionality in some respects to Bluetooth Low Energy. It’s found a place among various bicycle equipment manufacturers, to connect smartwatches, cycle computers and electronic gear shifters. Of course, as soon as something becomes a defacto standard someone has to start coloring outside the lines. In this case, Shimano went off book with their DI2 groupset, leaving [kwakeham] with a reverse engineering job on his hands.

[kwakeham] gives us a great example of how to approach reverse engineering. Researching the Shimano hardware by its FCC ID shows that the device communicates using an NRF24AP2 chip, common in ANT+ devices. The Shimano device is then opened, and a logic analyser attached to various test points until the SPI interface between the transceiver and microcontroller is found. At this point, it’s a simple matter of putting the hardware through its paces and capturing data until the protocol can be pulled apart, piece by piece.

The work is documented on Github for anyone wishing to interface with the Shimano DI2 groupset. Reverse engineering is a powerful skill, that can teach you about everything from Pokemon to botnets. Video after the break.

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Sensor-Laden Pigeons Gather Data For Urban Weather Modeling

March 26, 2019 by 30 Comments

When it comes to gathering environmental data in real-world settings, urban environments have to be the most challenging. Every city has nooks and crannies that create their own microenvironments, and placing enough sensors to get a decent picture of what’s going on in all of them is a tough job. But if these sensor-laden pigeons have anything to say about it, the job might get a bit easier.

The idea for using pigeons as biotelemetry platforms comes to us from the School of Geography, Earth, and Environmental Sciences at the University of Birmingham in the UK. [Rick Thomas], lead investigator on the “CityFlocks” project, explains that meteorological models are hampered by a lack of data about the air in the urban canyons formed by tall buildings. Placing a lot of fixed sensors has a prohibitive cost, and using drones to do the job would probably cause regulatory problems, especially given recent events. But pigeons are perfect for the job once they’re outfitted with an “Avian-Meteorology Instrumentation Package (AvMIP)”. From the photographs we’re guessing the AvMIP is a pretty simple data logger with GPS and inputs for the usual sensors, all powered by a small LiPo pack. Luckily, the pigeons used are all domesticated racing birds that return to the nest, so no radio transmitter is needed, but if other urban avians such as peregrine falcons and seagulls are used then a future AvMIPS might leverage pervasive WiFi networks to upload data.

It’s not the first time we’ve seen mobile platforms used to fill in gaps in weather data, of course. And if this at all puts you in mind of that time pigeons were used to guide bombs, relax – no pigeons were harmed in the making of this research project.

Thanks to [Itay Ramot] for the tip [via Gizmodo].