See The Fabulous Workmanship In This Smart Pressure Regulator

August 28, 2018 by 8 Comments

For many projects that require control of air pressure, the usual option is to hook up a pump, maybe with a motor controller to turn it on and off, and work with that. If one’s requirements can’t be filled by that level of equipment and control, then it’s time to look at commercial regulators. [Craig Watson] did exactly that, but found the results as disappointing as they were expensive. He found that commercial offerings — especially at low pressures — tended to leak air, occasionally reported incorrect pressures, and in general just weren’t very precise. Out of a sense of necessity he set out to design his own electronically controlled, closed-loop pressure regulator. The metal block is a custom manifold with valve hardware mounted onto it, and the PCB mounted on top holds the control system. The project logs have some great pictures and details of the prototyping and fabrication process.

This project was the result of [Craig]’s work on a microfluidics control system, conceived because he discovered that much of the equipment involved in these useful systems is prohibitively expensive for small labs or individuals. In the course of developing the electronic pressure regulator, he realized it could have applications beyond microfluidics control, and created it as a modular device that can easily be integrated into other systems and handle either positive or negative pressure. It’s especially well-suited for anything with low air requirements and a limited supply, but with a need for precise control.

The HackadayPrize2018 is Sponsored by:

Publish Or Perish: The Sad Genius Of Ignaz Semmelweis

August 28, 2018 by 31 Comments

Of all the lessons that life hands us, one of the toughest is that you can be right about something but still come up holding the smelly end of the stick. Typically this is learned early in life, but far too many of us avoid this harsh truth well into adulthood. And in those cases where being right is literally a matter of life or death, it’s even more difficult to learn that lesson.

For Ignaz Semmelweis, a Hungarian physician-scientist in the mid-19th century, failure to learn that being right is attended by certain responsibilities had a very high cost. Ironically it would also save the lives of countless women with a revolutionary discovery that seems so simple today as to be self-obvious: that a doctor should wash his hands before seeing patients.

Continue reading “Publish Or Perish: The Sad Genius Of Ignaz Semmelweis” →

OpenSCAD Handles The Math In 3D Printed Holder For Magnetic Spheres

August 28, 2018 by 35 Comments
3D printed holder mounted to bike wheel, fitting precisely 38 magnetic spheres around its perimeter. Tedious math? Not if you make OpenSCAD do it.

Off-the-shelf components are great; the world and our work simply wouldn’t be the same without. But one of the constraints is that one has to design around them, and that’s what led [Antonio Ospite] to create a parametric design in OpenSCAD for a 3D printed holder which snugly fits a number of magnetic spheres around its diameter.

If that sounds a bit esoteric, it will become much clearer in the context of [Antonio]’s earlier work in making a DIY rotary encoder out of a ring of magnetic spheres. He found that such a ring in front of two Hall effect sensors was low in cost, high in precision, and thanks to 3D printing it also had a lot of potential for customizing. But hampering easy design changes was the need for the spheres to fit snugly around whatever shape was chosen for the hardware, which meant constraints on the encoder diameter.

In this case, [Antonio] wished to create an encoder that could be attached to a bicycle wheel but needed to know what outer diameter would best fit a ring of magnetic balls perfectly, given that the balls were each 5 mm. OpenSCAD did the trick, yielding a design that fit the bike wheel and spokes while perfectly nestling 38 magnetic balls around the outside edge with a minimum of wasted space.

OpenSCAD is a CAD program that’s really more like a programming language than anything else. For those who are not familiar with it, [Brian Benchoff] walked through how to make a simple object in OpenSCAD, and [Elliot] has sung the praises of a few advanced functions. Now that this project makes DIY encoders easier, perhaps they could be used to add intuitive new controls to OpenSCAD itself.

Martian Dust Storm May Spell Doom For Rover

August 28, 2018 by 65 Comments

Everyone knows that space is an incredibly inhospitable place, but the surface of Mars isn’t a whole lot better. It’s a dim, cold, and dry world, with a wisp of an atmosphere that provides less than 1% of Earth’s barometric pressure. As the planet’s core no longer provides it with a magnetosphere, cosmic rays and intense solar flares bathe the surface in radiation. Human life on the surface without adequate environmental shielding is impossible, and as NASA’s fleet of rovers can attest, robotic visitors to the planet aren’t completely immune to the planet’s challenges.

Opportunity Mission Patch

As a planet-wide dust storm finally begins to settle, NASA is desperately trying to find out if the Red Planet has claimed yet another victim. The agency hasn’t heard from the Opportunity rover, which landed on Mars in 2004, since before the storm started on June 10th; and with each passing day the chances of reestablishing contact are diminished. While they haven’t completely given up hope, there’s no question this is the greatest threat the go-kart sized rover has faced in the nearly 15 years it has spent on the surface.

Opportunity was designed with several autonomous fail-safe systems that should have activated during the storm, protecting the rover as much as possible. But even with these systems in place, its twin Spirit succumbed to similar conditions in 2010. Will Opportunity make it through this latest challenge? Or has this global weather event brought the long-running mission to a dramatic close?

Continue reading “Martian Dust Storm May Spell Doom For Rover” →

PiPod: A Raspberry Pi Zero Portable Music Player

August 28, 2018 by 16 Comments

[Bram] wasn’t satisfied with the portable music playback devices that were currently available. He craved an offline music player that had a large storage capacity but found that this was only available in high-end, off-the-shelf options, which were far too expensive. [Bram] decided to make his own, powered by a Raspberry Pi zero. After building an initial prototype, the design was iterated a few times, with the latest version featuring a BOM cost of roughly €80.

The whole project is open source, with hardware and software files available on the project GitHub. A 2.2″ TFT displays the UI, which is of course completely customisable. Everything is squashed into a 3D printed case, which has the smallest form factor possible whilst retaining a decent amount of battery life. The electronics are what you’d expect: a boost converter to produce 5 V for the Pi from the 3.7V battery, a charge controller and a battery protection circuit. As a bonus, the battery voltage is monitored with a 12-bit ADC which reports to the Pi, enabling it to do a safe shutdown at low voltage, and display battery level on the UI.

Since the whole purpose of the device is to play audio, onboard filtered PWM wasn’t going to cut it, so instead a 24-bit DAC talks to the Pi via I2S. The audio player backend is VLC, so there’s support for plenty of different file types. A disc image of the whole system is available with everything pre-configured, and you can even buy the assembled PCB from Tindie.

Want to keep the look and feel of your old iPod? We covered an impressive restoration of a 6th gen model, upgrading the storage and battery significantly.

Where’s The Cat? Locating Your Moggy Without Eating Batteries

August 28, 2018 by 38 Comments

Where the Hackaday Cat goes when she steps over the threshold into the wider world is a mystery, she reveals her whereabouts strictly on her terms and would we suspect be very cagey were we able to ask her about it. [Andy C] however has a need to know where his cat is spending her time, so he’s made a GPS collar for a bit of feline spying.

There are commercial GPS collars for pets, but they all share the flaw of extremely limited battery life. His challenge then was to create a collar that delivered the required pinpoint fix alongside a battery life measured in months. The solution was a combination of a low-power miniature GPS receiver and a low-power PC microcontroller hooked up to an FSK radio whose frequency he doesn’t give but which we suspect is probably the usual 433 MHz. The collar remains in low power mode until it receives a call on the FSK, at which point it wakes up, gets a GPS fix, transmits it, and returns to sleep.

The summary links to a series of posts which provide an extremely detailed look at all aspects of the project, and go well beyond mere GPS trackers for a cat. If you have an interest in low power devices or antenna matching for example, you’ll find a lot of interesting stuff in these pages. Of course, if all you need is a GPS tracker though, you may prefer a simpler option.

An Abstract Kind Of Clock: The Chinese Remainder Clock

August 27, 2018 by 15 Comments

Hackaday likes clocks, a lot. Speaking personally, from my desk I can count at least eight clocks, of which seven are working. There’s normal quartz movement analog clocks, fun automatic wristwatches, run-of-the-mill digital clocks, a calculator watch, and a very special and very broken Darth Vader digital clock/radio combo that will get fixed one day — most likely. Every clock is great, and one of life’s great struggles is to see how many you can amass before you die. The more unique the clock is, the better, and nothing (so far) tops [Antonella Perucca]’s Chinese Remainder Clock.

Continue reading “An Abstract Kind Of Clock: The Chinese Remainder Clock” →