Open Hardware Takes Charge In Papua New Guinea

July 10, 2018 by Kristina Panos 29 Comments

You probably don’t think much about charging your phone. Just find an outlet, plug it in, and wait a while. Can’t find a cable or wall wart? A rainbow of cheap, candy-colored options awaits you down at the brightly-lit corner drugstore.

This scenario couldn’t be further from reality in third world countries like Papua New Guinea, where people living in remote jungles have cell phone coverage, but have to charge their phones by hooking them up directly to cheap solar panels and old car batteries.

[Marius Taciuc] wants to change all of that. At the suggestion of his friend [Brian], he designed an intermediary device that takes any input and converts it to clean 5 volts with a low-cost, reliable buck converter. The inputs are a pair of alligator clips, so they can be connected to car battery terminals, bare-wire solar panel leads, or 9V connectors.

Mobile phones mean so much to the people of Papua New Guinea. They’re like a first-world care package of news, medical advice, and education. At night, they become simple, valuable lanterns. But these dirty charging hacks often lead to house fires. Someone will leave their phone to charge in the morning when they go off to hunt, and come home to a pile of ashes.

This is an open, simple device that could ultimately save someone’s life, and it’s exactly the type of project we’re looking for. [Marius] hopes to see these all over eBay someday, and so do we. Charge past the break to see [Marius] discuss the Brian Box and the people he’s trying to help.

Continue reading “Open Hardware Takes Charge In Papua New Guinea” →

A Li-Ion Booster Pack, Done Right

May 27, 2018 by Jenny List 12 Comments

We’re all used to battery booster packs containing a Li-ion or Li-poly cell and a little inverter circuit, they are a standard part of 21st century daily survival for those moments when smartphone battery lives don’t perform as advertised. But how many of us have considered what goes into them, and further how many of us have sought to produce the best one possible rather than a unit built at the lowest price?

It’s a course [Peter6960] has followed, producing a PCB that sits on the back of an 18650 cell holder. It follows the work of [GreatScott] in particular in its use of the TP4056 charger, MT3608 boost converter, and FS312F protection ICs. Many commercial modules omit any protection circuit, and the FS312F is of particular interest because it has a low 2.9V cut-off voltage that should lengthen the life of the cell. Files for the PCB can be found in a zip file hosted on Google Drive.

You might think that there was nothing new that could be learned about a Li-ion battery booster, but it’s always worth a look at a well-executed piece of work. We noticed he refers to Li-poly cells while using what appears to be a Li-ion 18650 cell. Most likely this is merely an oversight.

There is a lot to know about the characteristics and safety of the lithium-chemistry rechargeables, you may find [Sean Boyce]’s article on the subject to be an interesting read.

Unlock & Talk: Open Source Bootloader & Modem

April 19, 2018 by Drew Risinger 13 Comments

During the early years of cell phones, lifespan was mainly limited by hardware (buttons wearing out, dropping phones, or water damage), software is a primary reason that phones are replaced today. Upgrades are often prompted by dissatisfaction with a slow phone, or manufacturers simply stopping updates to phone software after a few years at best. [Oliver Smith] and the postmarketOS project are working to fix the update problem, and have begun making progress on loading custom software onto cellphone processors and controlling their cellular modems. Continue reading “Unlock & Talk: Open Source Bootloader & Modem” →

Why Won’t This Darn Thing Charge?

April 17, 2018 by Brian McEvoy 33 Comments

What is more fun than plugging in your phone and coming back to find your battery on empty? Stepping on a LEGO block with bare feet or arriving hungry at a restaurant after closing probably qualify. [Alex Sidorenko] won’t clean your floors or order you a pizza, but he can help you understand why cheap chargers won’t always power expensive devices. He also shows how to build an adapter to make them work despite themselves.

The cheapest smart device chargers take electricity from your home or car and convert it to five volts of direct current. That voltage sits on the power rails of a USB socket until you plug in a cable. If you’re fortunate, you might get a measly fuse.

Smart device manufacturers don’t make money when you buy an off-brand charger, and they can’t speak to the current protection of them, so they started to add features on their own chargers to protect their components and profit margins. In the case of dedicated chargers, a simple resistor across the data lines tells your phone it is acceptable power. Other devices are more finicky, but [Alex Sidorenko] shows how they work and provides Eagle files to build whatever flavor you want. Just be positive that your power supply is worthy of the reliability these boards promise to the device.

Now you know why connecting a homemade benchtop power supply to a USB cable seems good on paper but doesn’t always get the job done. Always be safe when you make your own power supplies.

Ride Bike, Charge Phone

February 8, 2018 by Kristina Panos 49 Comments

Spring is coming to the northern hemisphere, and soon it’ll be nice enough outside to tool around town on your bicycle. But bikes don’t have power outlets, so phone charging on the go will require forethought and charged-up battery packs. It doesn’t have to be that way. You’re working to make the bike move, so why not make the bike work for you?

If you’ve ever used a motor as a generator, then you can see where this is going. That’s the underlying principle behind [Creativity Buzz]’s bike-powered phone charger. As the bike wheel turns, the rim comes in contact with a small wheel attached to the output shaft of a DC motor. Cranking the output shaft of a motor with permanent magnets inside will induce a small voltage, and here it is amplified with a DC-DC boost converter and output to a USB jack.

As long as you can find a way to secure the phone to the bike frame, or use a long cord and good cable management, you’re in business. Wheelie past the break to watch [Creativity Buzz] build it and give it a stationary test run. While you wait for bike-riding weather, you can still use this kind of charger by turning a crank.

Continue reading “Ride Bike, Charge Phone” →

A Salty Solution For A Dead Nexus 5X

January 16, 2018 by Tom Nardi 100 Comments

If you’re an Android fan, there’s a good chance you’ve heard of the Nexus 5X. The last entry in Google’s line of low-cost Nexus development phones should have closed the program on a high note, or at the very least maintained the same standards of quality and reliability as its predecessor. But unfortunately, a well known design flaw in the Nexus 5X means that the hardware is essentially a time-bomb. There are far too many reports of these phones entering into an endless bootloop right around the one year mark to say it’s just a coincidence.

The general consensus seems to be that faulty BGA chip soldering on the CPU works lose after about a year or so of thermal stress. Whatever the reason, [hillbillysam] recently found himself the proud owner of a dead Nexus 5X. Resigned to the fact that he would need to get a new phone, he at least wanted to get some of his data off the device before it went to that big landfill in the sky.

As it turns out these bootlooped phones can temporarily be revived by cooling them down, say by putting them in the freezer for a few hours. There’s plenty of debate as to why this works, but even our own [Lewin Day] can testify that it does seem to get the phone booting again; though only until it comes back up to operating temperature. With this in mind, [hillbillysam] reasoned that if he kept the phone as cold as possible while it was running, it may stay operational long enough for him to pull his files off of it over USB.

He couldn’t exactly freeze the phone in a block of ice, but remembering his high school chemistry, he came up with something pretty close. By adding salt to water, you can significantly lower temperature at which it freezes. Putting the phone into a watertight bag and submerging it in this supercooled solution is an easy and non-destructive way of keeping it very cold while still being accessible over USB.

His Nexus 5X was able to keep kicking the whole time it was luxuriating in its below-freezing saltwater bath, giving him plenty of time to copy everything he needed. It doesn’t sound like the kind of spa day we’d like to have personally, but to each their own.

If your Nexus 5X has met a similar fate, you may want to take a look at our previous coverage about the issue. While your mileage may vary, we’ve reported on a couple of success stories so it’s worth a shot.

[via /r/nexus5x]

Dig Into The Apple Device Design Guide

December 29, 2017 by Roger Cheng 8 Comments

Millions of people worldwide have just added new Apple gadgets to their lives thanks to the annual end of December consumerism event. Those who are also Hackaday readers are likely devising cool projects incorporating their new toys. This is a good time to remind everybody that Apple publishes information useful for such endeavors: the Accessory Design Guidelines for Apple Devices (PDF).

This comes to our attention because [Pablo] referenced it to modify an air vent magnet mount. The metal parts of a magnetic mount interferes with wireless charging. [Pablo] looked in Apple’s design guide and found exactly where he needed to cut the metal plate in order to avoid blocking the wireless charging coil of his iPhone 8 Plus. What could have been a tedious reverse-engineering project was greatly simplified by Reading The… Fine… Manual.

Apple has earned its reputation for hacker unfriendliness with nonstandard fasteners and liberal use of glue. And that’s even before we start talking about their digital barriers. But if your project doesn’t involve voiding the warranty, their design guide eliminates tedious dimension measuring so you can focus on the fun parts.

This guide is packed full of dimensioned drawings. A cursory review shows that they look pretty good and aren’t terrible at all. Button, connector, camera, and other external locations make this an indispensable tool for anyone planning to mill or print an interface for any of Apple’s hardware.

So let’s see those projects! Maybe a better M&M sorter. Perhaps a time-lapse machine. Or cure your car’s Tesla envy and put a well-integrated iPad into the dashboard.