Earth Ground And The Grid

July 25, 2017 by Steven Dufresne 46 Comments

The electrical grid transmits power over wires to our houses, and our Bryan Cockfield has covered it very well in his Electrical Grid Demystified series, but what part does the earth ground play? It’s commonly known to be used for safety, but did you know that in some cases it’s also used for power transmission?

Typical House Grounding System

A pretty typical diagram for the grounding system for a house is shown here, along with a few of the current carrying conductors commonly called live and neutral. On the far left is the transformer outside the house and on the far right is an appliance that’s plugged in. In between them is a breaker panel and a wall socket of the style found in North America. The green dashed line shows the normal path for current to flow.

Notice the grounding electrodes for making an electrical connection with the earth ground. To use the US National Electrical Code (NEC) as an example, article 250.52 lists eight types of grounding electrodes. One very good type is an electrode encased in concrete since concrete continues to draw moisture from the ground and makes good physical contact due to its weight. Another is a grounding rod or pipe at least eight feet long and inserted deep enough into the ground. By deep enough, we mean to include factors such as the fact that the frost line doesn’t count as a good ground since it has a high resistance. You have to be careful of using metal water pipes that seemingly go into the ground, as sections of these are often replaced with non-metallic pipes during regular maintenance.

Notice also in the diagram that there are places where the various metal cases are connected to the grounding system. This is called bonding.

Now, how does all this system grounding help us? Let’s start with handling a fault.

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Review: TS100 Soldering Iron

July 24, 2017 by Jenny List 88 Comments

Temperature-controlled soldering irons can be cheap, lightweight, and good. Pick any two of those attributes when you choose an iron, because you’ll never have all three. You might believe that this adage represents a cast-iron rule, no iron could possibly combine all three to make a lightweight high-performance tool that won’t break the bank! And until fairly recently you’d have had a point, but perhaps there is now a contender that could achieve that impossible feat.

The Miniware TS100 is a relatively inexpensive temperature-controlled soldering iron from China that has made a stealthy entry to the market, and which some online commentators claim to be the equal of far more expensive professional-grade irons. We parted with just below £50 (around $60) to place an order for a TS100, and waited for it to arrive so we could see what all the fuss was about. Continue reading “Review: TS100 Soldering Iron” →

Serious DX: The Deep Space Network

July 21, 2017 by Dan Maloney 28 Comments

Humanity has been a spacefaring species for barely sixty years now. In that brief time, we’ve fairly mastered the business of putting objects into orbit around the Earth, and done so with such gusto that a cloud of both useful and useless objects now surrounds us. Communicating with satellites in Earth orbit is almost trivial; your phone is probably listening to at least half a dozen geosynchronous GPS birds right now, and any ham radio operator can chat with the astronauts aboard the ISS with nothing more that a $30 handy-talkie and a homemade antenna.

But once our spacecraft get much beyond geosynchronous orbit, communications get a little dicier. The inverse square law and the limited power budget available to most interplanetary craft exact a toll on how much RF energy can be sent back home. And yet the science of these missions demands a reliable connection with enough bandwidth to both control the spacecraft and to retrieve its precious cargo of data. That requires a powerful radio network with some mighty big ears, but as we’ll see, NASA isn’t the only one listening to what’s happening out in deep space. Continue reading “Serious DX: The Deep Space Network” →

Books You Should Read: The Idea Factory

July 20, 2017 by Mike Szczys 27 Comments

You’ve heard of Bell Labs, but likely you can’t go far beyond naming the most well-known of discoveries from the Lab: the invention of the transistor. It’s a remarkable accomplishment of technological research, the electronic switch on which all of our modern digital society has been built. But the Bell Labs story goes so far beyond that singular discovery. In fact, the development of the transistor is a microcosm of the Labs themselves.

The pursuit of pure science laid the foundation for great discovery. Yes, the transistor was conceived, prototyped, proven, and then reliably manufactured at the Labs. But the framework that made this possible was the material researchers and prototyping ninjas who bridged the gap between the theory and the physical. The technology was built on what is now a common material; semiconducting substances which would not have been possible without the Labs refinement of the process for developing perfectly pure substances reliably doped to produce the n-type and p-type substances that made diode and transistor possible.

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Beyond A Boot Print: The Lasting Effect Of Apollo On Humanity

July 20, 2017 by Al Williams 78 Comments

July 20th, 1969 was the day that people from Earth set foot on different soil for the first time. Here we are 48 years later, and the world’s space programs are — well — not very close to returning to the moon. If you aren’t old enough to remember, it was really amazing. The world was in a lot of turmoil in the 1960s (and still is, of course) but everyone stopped to look at the sky and listen to the sound of [Neil Armstrong] taking that first step. It was shocking in a good way and almost universally observed. Practically everyone in the world was focused on that one event. You can see some of that in the NASA video, below.

Space flight was an incredible accomplishment, but it paled in comparison with the push to actually landing a person on the moon and bringing them home safely. The effort is a credit to the ability of people to work together (on the order of thousands of minds) to overcome a difficult challenge. We can learn a lot from that alone, and it makes a compelling argument to continue taking on tough problems. Today, as we remember the Apollo landings, let’s take a moment to recognize what came of it beyond an iconic boot-print in the floury lunar soil.

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The 4-20 MA Current Loop

July 19, 2017 by Dan Maloney 114 Comments

The I/O capabilities built into most microcontrollers make it easy to measure the analog world. Say you want to build a data logger for temperature. All you need to do is get some kind of sensor that has a linear voltage output that represents the temperature range you need to monitor — zero to five volts representing 0° to 100°C, perhaps. Hook the sensor up to and analog input, whip up a little code, and you’re done. Easy stuff.

Now put a twist on it: you need to mount the sensor far from the microcontroller. The longer your wires, the bigger the voltage drop will be, until eventually your five-volt swing representing a 100° range is more like a one-volt swing. Plus your long sensor leads will act like a nice antenna to pick up all kinds of noise that’ll make digging a usable voltage signal off the line all the harder.

Luckily, industrial process engineers figured out how to deal with these problems a long time ago by using current loops for sensing and control. The most common standard is the 4-mA-to-20-mA current loop, and here we’ll take a look at how it came to be, how it works, and how you can leverage this basic process control technique for your microcontroller projects.

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Hitching A Ride On A Missile

July 18, 2017 by Bryan Cockfield 71 Comments

Before the Saturn V rocket carried men to the moon, a number of smaller rockets carried men on suborbital and orbital flights around the Earth. These rockets weren’t purpose-built for this task, though. In fact, the first rockets that carried people into outer space were repurposed ballistic missiles, originally designed to carry weapons.

While it might seem like an arduous task to make a ballistic missile safe enough to carry a human, the path from a weapons delivery system to passenger vehicle was remarkably quick. Although there was enough safety engineering and redundancy to disqualify the space program as a hack, it certainly was a clever repurposing of the available technology. Read on for the full story.

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