A prosthetic eye anodized green around the edges with a yellow and blue "iris" surrounding an LED center.

Skull Lamp Illuminates The Cyberpunk Future

October 26, 2022 by Navarre Bartz 11 Comments

Cyberpunk is full of characters with cool body mods, and [bsmachinist] has made a prosthetic eye flashlight (TikTok) that is both useful and looks futuristic. [via Reddit]

[bsmachinist] has been machining titanium prosthetic eyes for over five years now, and this latest iteration, the Skull Lamp, has a high brightness LED that he says is great for reading books at night as well as any other task you might have for a headlamp. Battery life is reported as being 20 hours, and the device is switched by passing a magnet (Instagram) near the prosthetic.

We love seeing how prosthetics have advanced in the last few years with the proliferation of advanced tools for makers. Some other interesting prosthetics we’ve covered are this DIY Socket for Prosthetics with a built-in charger and power supply and several different prosthetic projects for kids including these Heroic Prosthetics by Open Bionics, the E-Nable Alliance, and a Kid Who Designed his Own Prosthetic.

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A diagram showing an LED on the left, a lever-style plumbing valve in the center, and an Arduino Uno on the right.

Plumbing Valves As Heavy Duty Analog Inputs

October 24, 2022 by Navarre Bartz 36 Comments

Input devices that can handle rough and tumble environments aren’t nearly as varied as their more fragile siblings. [Alastair Aitchison] has devised a brilliant way of detecting inputs from plumbing valves that opens up another option. (YouTube) [via Arduino Blog]

While [Aitchison] could’ve run the plumbing valves with water inside and detected flow, he decided the more elegant solution would be to use photosensors and an LED to simplify the system. This avoids the added cost of a pump and flow sensors as well as the questionable proposition of mixing electronics and water. By analyzing the change in light intensity as the valve closes or opens, you can take input for a range of values or set a threshold for an on/off condition.

[Aitchison] designed these for an escape room, but we can see them being great for museums, amusement parks, or even for (train) simulators. He says one of the main reasons he picked plumbing valves was for their aesthetics. Industrial switches and arcade buttons have their place, but certainly aren’t the best fit in some situations, especially if you’re going for a period feel. Plus, since the sensor itself doesn’t have any moving parts, these analog inputs will be easy to repair should anything happen to the valve itself.

If you’re looking for more unusual inputs, check out the winners of our Odd Inputs and Peculiar Peripherals contest or this typewriter that runs Linux.

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A sequence of pictures with arrows between each other. This picture shows a Wokwi (Fritzing-like) diagram with logic gates, going to a chip shot, going to a panel of chipsGA footprint on a KiCad PCB render with DIP switches and LEDs around the breakout. Under the sequence, it says: "Tiny Tapeout! Demystifying microchip design and manufacture"

Design Your Own Chip With TinyTapeout

October 23, 2022 by Arya Voronova 45 Comments

When hackers found and developed ways to order PCBs on the cheap, it revolutionized the way we create. Accessible 3D printing brought us entire new areas to create things. [Matt Venn] is one of the people at the forefront of hackers designing our own silicon, and we’ve covered plenty of his research over the years. His latest effort to involve the hacker community, TinyTapeout, makes chip design accessible to newcomers – the bar is as low as arranging logic gates on a web browser page.

Six chip shots shown, with various densities of gates being used - some use a little, and some use a the entire area given. — Just six of the designs submitted, with varying complexity

For this, [Matt] worked with people like [Uri Shaked] of Wokwi fame, [Sylvain “tnt” Munaut], [jix], and a few others. Together, they created all the tooling necessary, and most importantly, a pipeline where your logic gate-based design in Wokwi gets compiled into a block ready to be put into silicon, with even simulations and compile-time verification for common mistakes. As a result, the design process is remarkably straightforward, to the point where a 9-year-old kid can do it. If you wanted, you could submit your Verilog, too!

The first round of TinyTapeout had a deadline in the first days of September and brought 152 entries together – just in time for an Efabless shuttle submission. All of these designs were put on a single instance of a chip, that will be fabbed in quantity, tested, soldered onto breakouts, and mailed out to individual participants. In this way, everyone will be getting everyone’s design, but thanks to the on-chip muxing hardware, they’re able to switch between designs using on-breakout DIP switches.

More after the break…

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Hydraulic Press Channel Puts Nuts To The Test

October 19, 2022 by Al Williams 18 Comments

Have you ever wondered how many threads a nut needs to be secure? [Hydraulic Press Channel] decided to find out, using some large hardware and a hydraulic press. The method was simple. He took a standard nut and cut the center out of it to have nuts with fewer threads than the full nut. Then it was on to the hydraulic press.

As you might expect, a single-thread nut gave way pretty quickly at about 10,000 kg. Adding threads, of course, helps. No real surprise, but it is nice to see actual characterization with real numbers. It is also interesting to watch metal hardware bend like cardboard at these enormous pressures.

In the end, he removed threads from the bolts to get a better test and got some surprising results. Examining the failure modes is also interesting.

Honestly, we aren’t sure how valid some of the results were, but it was interesting watching the thread stripping and the catastrophic failures of the samples in the press. It seems like to do this right, you need to try a variety of assemblies and maybe even use different materials to see if all the data fit with the change in the number of threads. We expect the shape of the threads also makes a difference.

Still, an interesting video. We always enjoy seeing data generated to test theories and assumptions. We think of bolts and things as pretty simple, but there’s a surprising amount of technology that goes into their design and construction.

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Adding A Third Wheel (And Speed Boost) To An Electric Scooter

September 24, 2022 by Donald Papp 7 Comments

The story of how [Tony]’s three-wheeled electric scooter came to be has a beginning that may sound familiar. One day, he was browsing overseas resellers and came across a new part, followed immediately by a visit from the Good Ideas Fairy. That’s what led him to upgrade his DIY electric scooter to three wheels last year, giving it a nice speed boost in the process!

The part [Tony] ran across was a dual brushless drive unit for motorizing a mountain board. Mountain boards are a type of off-road skateboard, and this unit provided two powered wheels in a single handy package. [Tony] ended up removing the rear wheel from his electric scooter and replacing it with the powered mountain board assembly.

He also made his own Arduino-based interface to the controller that provides separate throttle and braking inputs, because the traditional twist-throttle of a scooter wasn’t really keeping up with what the new (and more powerful) scooter could do. After wiring everything up with a battery, the three-wheeled electric scooter was born. It’s even got headlights!

[Tony]’s no stranger to making his own electric scooters, and the fact that parts are easily available puts this kind of vehicular experimentation into nearly anybody’s hands. So if you’re finding yourself inspired, why not order some stuff, bolt that stuff together, and go for a ride where the only limitation is personal courage?

CMOS Oscillator Circuit Gets An Eatable Input

September 24, 2022 by Lee Wilkins 9 Comments

In interaction designer [Leonardo Amico]’s work Processing Decay, lettuce is used as an input to produce sound as an element within a CMOS circuit.

We’ve all seen lemons and potatoes doubling in science-fairs as edible batteries, but lettuce is something else. [Leandro]’s circuit uses alligator clips to insert lettuce into oscillators in this audio generating circuit — we think they’re behaving like resistors. Without refrigeration, the resistance of the lettuce changes, and so does the oscillation in the circuit. In a matter of hours, days, and weeks the cells degrades slowly, modulating the system and its sonic output. What a way to make music!

This hack isn’t the freshest — the video dates from nine years ago — but this is the first lettuce circuit we’ve seen. Of course, we love other food hacks like these multi-wavelength lasers used to cook 3D-printed chicken, or maybe the circuit can make use of this neural net detecting fruit ripeness.

Minimal Tic Tac Toe Business Card

September 24, 2022 by Stephen Ogier 38 Comments

The PCB business card has long been a way for the aspiring electronics engineer to set themself apart from their peers. Handing out a card that is also a two player game is a great way to secure a couple minutes of a recruiter’s time, so [Ryan Chan] designed a business card that, in addition to his contact information, also has a complete Tic-Tac-Toe game built in.

[Ryan] decided that an OLED display was too expensive for something to hand out and an LED matrix too thick, so he decided to keep it simple and use an array of 18 LEDs—9 in each of two colors laid out in a familiar 3×3 grid. An ATmega328p running the Arduino bootloader serves as the brains of the operation. To achieve a truly minimal design [Ryan] uses a single SMD pushbutton for control: a short press moves your selection, a longer press finalizes your move, and a several-second press switches the game to a single-player mode, complete with AI.

If you’d like to design a Tic-Tac-Toe business card for yourself, [Ryan] was kind enough to upload the schematics and code for his card. If you’re still pondering what kind of PCB business card best represents you, it’s worth checking out cards with an updatable ePaper display or a tiny Tetris game.

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