DIY Ionizer Clears The Air On A Budget

January 12, 2020 by Dan Maloney 65 Comments

Have you ever had a good, deep breath of the air near a waterfall, or perhaps after a thunderstorm? That unmistakably fresh smell is due to ionized air, specifically negative ions, and many are the claims concerning their health benefits. A minor industry has sprung up to capitalize on the interest in ionized air, and while [Amaldev] wanted to clean up the Mumbai air coming into his home, he didn’t want to pay a lot for a commercial unit. So he built his own air ionizer for only about $10.

When [Amaldev] dropped this in the Hackaday tip line, he indicated that he’d been taking some heat for the design from Instagram followers. We imagine a fair number of the complaints stem from the cluster of sewing needles that bristle from one end of the PCB and are raised to 6,000 volts by a fifteen-stage Cockcroft-Walton multiplier. That’s sure to raise eyebrows, or possible the hair on one’s head if you happen to brush by the emitters. Or perhaps [Amaldev]’s critics are dubious about the benefits of ionized air; indeed, some commenters on the video below seem to think that the smoke in the closed jar was not precipitated by the ion stream as [Amaldev] claims, but rather somehow was settled by heat or some other trickery.

Neither of those bothers us as much as the direct 230-volt mains connection, though. We’d have preferred to see at least an isolation transformer in there, or perhaps a battery-powered flyback circuit to supply the input to that multiplier. Still, the lesson on cascade multipliers was welcome, and we found the smoke-clearing power of ionized air pretty amazing.

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Engineering Overkill Motorizes The Daily Grind

January 9, 2020 by Kristina Panos 26 Comments

You don’t tug on Superman’s cape, and you don’t come between an engineer and his coffee. And really, if all your office has for coffee is a big old BUNN that makes caffeinated trash, you don’t discourage your coworkers from the pursuit of a better brew.

[George] is over at his desk each day treating coffee like the science experiment it is: with a kettle, a Chemex, and a manual coffee grinder. Trouble is, the setup is attracting more and more attention, and [George]’s unpaid side gig as the office barista is starting to wear out his arm. He considered buying an electric grinder just long enough to laugh at the idea, and then went out to the workshop and built this beautifully over-engineered motorized mount for his manual grinder.

The only trouble with motorizing these hand grinders or even driving them with a drill is that many of them have a pentagonal shaft. But that problem was no match for [George] and his file. He soon had his linkage between the 100RPM motor and the grinder shaft and set about building the overly adequate frame.

The whole thing is gorgeous, but we particularly like the gas spring that holds the motor up out of the way while he pours in the beans. [George] probably ought to start a bean fund, if he hasn’t already. That kind of noise followed by the smell of coffee is bound to bring a few more fresh-ground converts into the fold. Grab a fresh cup and grind past the break to see this baby pulverize some beanage.

Not everyone goes for pour over coffee, but there are hacks to be done at all points on the coffee spectrum. Check out [Maya Posch]’s adventures in totally tweaking an espresso machine.

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Reading Light Not Quite Powered By Your Favorite Hot Beverage

January 6, 2020 by Lewin Day 13 Comments

Thermoelectric devices are curious things, capable of generating electricity via the Seebeck effect from a temperature differential across themselves. The Seebeck effect does not produce a huge potential difference, but when employed properly, it can have some useful applications. [MJKZZ] decided to apply the technology to build a reading light, powered by a hot cup of coffee.

The build is based around four Peltier modules, 40mm x 40mm in size, sandwiched between a pair of copper sheets. The modules are wired in series to create a greater output voltage, and an aluminium heatsink is fitted to one side to create a higher temperature differential. The set-up produces just 230 mV from human body temperature, but over 8 volts when warmed directly with a heat gun. Boiling water in a mug produces a more restrained 2.1V output.

On its own, this voltage is a little weak to do anything useful. Thus, the electricity from the Peltier modules is fed through a joule thief, which helps step up the voltage to a more useful range to run an LED. With a mug of coffee on the copper plate, the assembly isn’t quite able to light the LED enough to allow the user to read comfortably. However, it flickers into life just a touch, demonstrating the basic concepts in action.

While it’s not the most practical build, and it’s likely to cool your coffee faster than you’d like, it’s a fun project that serves to educate about the mechanics of the Seebeck effect and using Peltier devices to generate it. Another fun application is to use them in a cloud chamber. Video after the break.

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Embedding A Smart Switch In A Java Factory

January 6, 2020 by Kristina Panos 3 Comments

When you need coffee, you don’t need any hassles standing between you and caffeination. Especially ironic hassles, like having to do more to turn on appliances inside of home automation schemes than you did without them.

[Maurice Makaay] bought a smart plug to add this beautiful drip coffee machine to his Z-Wave setup, but it isn’t all that smart. Starting the brew remotely means making sure that both the machine’s power switch and the smart plug switch are on. Some members of the household still like making their coffee the old-fashioned way, so [Maurice] came up with a smart, single switch solution to satisfy both cases.

The answer comes in the form of a Z-Wave switch that takes dual inputs and is small enough to fit inside the machine. After a lot of searching around for compatible, splash-proof parts, [Maurice] replaced the existing on/off rocker with a momentary rocker for making coffee manually. That switch labeled ‘extra heet’ used to turn the warming burner on and off. Since he never uses the burner, the switch receptacle now houses a power indicator light.

[Maurice] went about this mains appliance hack the right way — he used extra thick wires connected with lever nuts, and kept the machine’s equally beautiful spare parts and safety documentation by his side the whole time. A person could probably become a lot more comfortable with the idea of installing these by looking over [Maurice]’s pictures of the process.

You know how coffee makes everything better? Turns out ‘everything’ includes printer filament.

Creating A Custom Engagement Ring With 3D-Printing

January 5, 2020 by Dan Maloney 11 Comments

Even if you’re pretty sure what the answer will be, a marriage proposal is attended by a great deal of stress to make the event as memorable and romantic as possible. You’ve got a lot of details to look after, not least of which is the ring. So why not take some of the pressure off and just 3D-print the thing?

No, a cheesy PLA ring is probably not going to cut it with even the most understanding of fiancees, and that’s not at all what [Justin Lam] did with this DIY engagement ring. He took an engineer’s approach to the problem – gathering specs, making iterative design changes in Fusion 360, and having a prototype ring SLA printed by a friend. That allowed him to tweak the design before sending it off to Shapeways for production. We were surprised to learn that jewelry printing is a big deal, and Shapeways uses a lost-wax process for it. First a high-resolution wax SLA printer is used to make a detailed positive, which is then used to make a plaster mold. The mold is fired to melt the wax, and molten gold is poured in to make the rough casting, which is cleaned and polished before shipping.

Once he had the ring, [Justin] watched a few jewelry-making videos to learn how to set the family heirloom stone into the bezel setting; we admit we cringed a bit when he said he used the ~~blade~~ shaft of a screwdriver to crimp the edge of the bezel to the stone. But it came out great, even if it needed a bit of resizing. The details of the proposal are left to the romantically inclined, but TL;DR – she said yes.

Congratulations to the happy couple, and to [Justin] for pulling off a beautiful build. Most of our jewelry hacks are of the blinkenlight variety rather than fine jewelry, although we have featured a machinist’s take on the subject before.

The Quadratic Equation Solution A Few Thousand Years In The Making

January 3, 2020 by Al Williams 38 Comments

Everyone learns (and some readers maybe still remember) the quadratic formula. It’s a pillar of algebra and allows you to solve equations like Ax²+Bx+C=0. But just because you’ve used it doesn’t mean you know how to come up with the formula itself. It’s a bear to derive so the vast majority of us simply memorize the formula. A Carnegie Mellon mathematician named Po-Shen Loh didn’t expect to find a new way to derive the solution when he was reviewing math materials for middle school use to make them easier to understand. After all, people have been solving that equation for about 4,000 years. But that’s exactly what he did.

Before we look at the new solution, let’s talk about why you want to solve quadratic equations. They are used in many contexts. In ancient times you might use them to determine how much more crop to grow to cover pay tax payments without eating in to the crop you needed to subsist. In physics, it can describe motion. There’s seemingly no end to how many things you can describe with a quadratic equation.

Babylonians, in particular, would solve simultaneous equations to find the roots of a quadratic. Egyptians, Grecians, Indians, and Chinese peoples used graphical methods to solve the equations. The entire history is a bit much to get into, but still a great read. For this article, let’s dig into how the new derivation was discovered.

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Roll The Bones Chernobyl Style

January 2, 2020 by Dan Maloney 18 Comments

We’re suckers for the Fallout aesthetic, so anything with a post-apocalyptic vibe is sure to get our attention. With a mid-century look, Nixie tubes, a brushed metal faceplate, and just a touch of radioactivity, this quantum random number generator pushes a lot of design buttons, and it pushes them hard.

Charmingly named “Chernobyl Dice”, this little gadget comes to us from [Nathan Griffith], and appears to be one of those “Why not?” builds we love so much. The heart of any random number generator is a source of entropy, for which [Nathan] chose to use six slightly radioactive uranium glass marbles. Those feature prominently in the front panel of the device, occasionally made to fluoresce with a few UV LEDs just because it looks cool. A Geiger tube inside the case is used to look for decay events from the marbles every millisecond. After some adjustment for the bias toward zeroes due to the relative rarity of decay events, the accumulated bits are displayed on eight Nixies. The box can be set to generate a stream of random numbers up to 31 bits long and send it over a USB port, or make random throws of a die with a settable number of sides. And when it’s not doing random stuff, it can just be a cool Nixie clock.

There are lots of ways to generate the entropy needed for truly random number generation, from a wall of lava lamps to bubbles in a fish tank. They’ve all got style, but something about this one just works.

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