Ask Hackaday: How Hard Is It To Make A Bad Solder Joint?

July 8, 2016 by Jenny List 70 Comments

When you learn to solder, you are warned about the pitfalls of creating a solder joint. Too much solder, too little solder, cold joints, dry joints, failing to “wet” the joint properly, a plethora of terms are explained if you read one of the many online guides to soldering.

Unsurprisingly it can all seem rather daunting to a novice, especially if they are not used to the dexterity required to manipulate a tool on a very small-scale at a distance. And since the soldering iron likely to be in the hands of a beginner will not be one of the more accomplished models with fine temperature control and a good tip, it’s likely that they will experience most of those pitfalls early on in their soldering career.

As your soldering skills increase, you get the knack of making a good joint. Applying just the right amount of heat and supplying just enough solder becomes second nature, and though you still mess up from time to time you learn to spot your errors and how to rework and fix them. Your progression through the art becomes a series of plateaux, as you achieve each new task whose tiny size or complexity you previously thought rendered it impossible. Did you too recoil in horror before your first 0.1″ DIP IC, only to find it had been surprisingly easy once you’d completed it?

A few weeks ago we posted a Hackaday Fail of the Week, revolving around a soldering iron failure and confirmation bias leading to a lengthy reworking session when the real culprit was a missing set of jumpers. Mildly embarrassing and something over which a veil is best drawn, but its comments raised some interesting questions about bad solder joints. In the FoTW case I was worried I’d overheated the joints causing them to go bad, evaporating the flux and oxidising the solder. This was disputed by some commenters, but left me with some curiosity over bad solder joints. We all know roughly how solder joints go wrong, but how much of what we know is heresay? Perhaps it is time for a thorough investigation of what makes a good solder joint, and the best way to understand that would surely be to look at what makes a bad one.

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Tissue-Engineered Soft Robot Swims Like A Stingray

July 7, 2016 by Dan Maloney 46 Comments

We’re about to enter a new age in robotics. Forget the servos, the microcontrollers, the H-bridges and the steppers. Start thinking in terms of optogenetically engineered myocytes, microfabricated gold endoskeletons, and hydrodynamically optimized elastomeric skins, because all of these have now come together in a tissue-engineered swimming robotic stingray that pushes the boundary between machine and life.

In a paper in Science, [Kevin Kit Parker] and his team at the fantastically named Wyss Institute for Biologically Inspired Engineering describe the achievement. It turns out that the batoid fishes like skates and rays have a pretty good handle on how to propel themselves in water with minimal musculoskeletal and neurological requirements, and so they’re great model organisms for a tissue engineered robot.

The body is a laminate of silicone rubber and a collection of 200,000 rat heart muscle cells. The cardiomyocytes provide the contractile force, and the pattern in which they are applied to the 1/2″ (1.25cm) body allows for the familiar undulating motion of a stingray’s wings. A gold endoskeleton with enough stiffness to act as a spring is used to counter the contraction of the muscle fibers and reset the system for another wave. Very clever stuff, but perhaps the coolest bit is that the muscle cells are genetically engineered to be photosensitive, making the robofish controllable with pulses of light. Check out the video below to see the robot swimming through an obstacle course.

This is obviously far from a finished product, but the possibilities are limitless with this level of engineering, especially with a system that draws energy from its environment like this one does. Just think about what could be accomplished if a microcontroller could be included in that gold skeleton.

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Modding The Monoprice MP Mini Printer

July 7, 2016 by Brian Benchoff 66 Comments

Two weeks after my review of the MP Select Mini 3D printer, Monoprice’s own website has said this printer has been out of stock, in stock, and out of stock again several times. This almost unimaginably cheap 3D printer is proving to be exceptionally popular, and is in my opinion, a game-changing machine for the entire world of 3D printing.

With the popularity of this cheap printer that’s more than halfway decent, there are bound to be improvements. Those of us who have any experience with 3D printers aren’t going to be satisfied with a machine with any shortcomings, especially if it means we can print enhancements and mods for our printers.

Below are the best mods currently available for this exceptional printer. Obvious problems with the printer are corrected, and it’s made a little more robust. There are mods to add a glass build plate, and a few people are even messing around with the firmware on this machine. Consider this volume one of the MP Mini hacks; with a cheap printer that’s actually good, there are bound to be more improvements.

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Dumbing Down A Smart Switch

July 7, 2016 by Elliot Williams 53 Comments

Internet of Everything is the way to go for home automation these days. ITEAD makes an ESP-8266 switch that IoT-ifies your appliances. If you still have an ancient, 433 MHz style radio switch system, they even make one that does WiFi and 433 MHz. But if you’re too cheap to shell out for the dual-mode version, you can always add a $1 433 MHz radio yourself. Or at least, that’s what [Tinkerman] did.

Aside from the teardown and reverse-engineering of the WiFi-enabled switch, [Tinkerman] also flashed custom firmware into the switch’s ESP-8266, and worked it all into his existing home Node-RED framework. Now he’s got more possible ways to turn on his living-room lights than any person could possibly hope for!

If you want to get into this whole WiFi-based home automation game, you could do worse than to have a look at the series we ran on MQTT just a little while ago. Seeing [Tinkerman]’s Node-RED demo makes us think that we’ll have to give that a look for our home system as well.

42,300 Transistor Megaprocessor Is Complete

July 6, 2016 by Moritz Walter 83 Comments

As it turns out, the answer is not 42, it’s 42.3 — thousand. That’s how many discrete transistors spread across the 30 m² room housing this massive computation machine. [James Newman’s] Megaprocessor, a seriously enlarged version of a microprocessor, is a project we’ve been following with awe as it took shape over the last couple of years.

[James] documented his work in great detail, and by doing so, took us on a journey through the inner workings of microprocessors. His monumental machine is now finished, and it’s the ultimate answer to how a processor – and pretty much everything that contains a processor – works.

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Build A 3D Printer Workhorse, Not An Amazing Disappointment Machine

July 6, 2016 by Moritz Walter 68 Comments

3D printers have become incredibly cheap, you can get a fully workable unit for $200 – even without throwing your money down a crowdfunded abyss. Looking at the folks who still buy kits or even build their own 3D printer from scratch, investing far more than those $200 and so many hours of work into a machine you can buy for cheap, the question “Why the heck would you do that?” may justifiably arise.

The answer is simple: DIY 3D printers done right are rugged workhorses. They work every single time, they never break, and even if: they are an inexhaustible source of spare parts for themselves. They have exactly the quality and functionality you build them to have. No clutter and nothing’s missing. However, the term DIY 3D printer, in its current commonly accepted use, actually means: the first and the last 3D printer someone ever built, which often ends in the amazing disappointment machine.

This post is dedicated to unlocking the full potential in all of these builds, and to turning almost any combination of threaded rods and plywood into a workshop-grade piece of equipment.

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Seeing The Truly Invisible With DIY Shortwave UV Imaging

July 6, 2016 by Donald Papp 19 Comments

We’ve all seen how to peel IR filters off digital cameras so they can see a little better in the dark, but there’s so much more to this next project than that. How about being able to see things normally completely outside the visual spectrum, like hydrogen combustion or electrical discharges?

[David Prutchi] has just shared his incredible work on making his own shortwave ultraviolet viewers for imaging entirely outside of the normal visible spectrum – in other words, seeing the truly invisible. The project has not only fascinating application examples, but provides detailed information about how to build two different imagers – complete with exact part numbers and sources.

If you’re thinking UV is a broad brush, you’re right. [David Prutchi] says he is most interested in Solar Blind UV (SBUV):

Solar radiation in the 240 nm to 280 nm range is completely absorbed by the ozone in the atmosphere and cannot reach Earth’s surface…

Without interference from background light, even very weak levels of UV are detectable. This allows ultraviolet-emitting phenomena (e.g. electrical discharges, hydrogen combustion, etc.) to be detectable in full daylight.

There is more to the process than simply slapping a UV filter onto a camera, but happily he addresses all the details and the information is also available as a PDF whitepaper. [David Prutchi] has been working with imaging for a long time, and with his sharing of detailed build plans and exact part numbers maybe others will get in on the fun. He’s also previously shared full build plans for a Raspberry Pi based multispectral imager, [David’s] DOLPHi Polarization Camera was a finalist in the 2015 Hackaday Prize, and he spoke at the Hackaday SuperConference about the usefulness of advanced imaging techniques for things like tissue analysis in medical procedures, and landmine detection for the purposes of cleaning up hazardous areas.