3D Printing Metal In Mid Air

May 24, 2016 by Bob Baddeley 41 Comments

Published only 3 days before our article on how it is high time for direct metal 3D printers, the folks at Harvard have mastered 3D metal printing in midair with no support (as well as time travel apparently). Because it hardens so quickly, support isn’t necessary, and curves, sharp angles, and sophisticated shapes are possible.

The material is silver nanoparticles extruded out of a nozzle, and shortly after leaving it is blasted with a carefully programmed laser that solidifies the material. The trick is that the laser can’t focus on the tip of the nozzle or else heat transfer would solidify the ink inside the nozzle and clog it. In the video you can see the flash from the laser following slightly behind. The extrusion diameter is thinner than a hair, so don’t expect to be building large structures with this yet.

If you want big metal 3D printing, you should probably stick to the welders attached to robotic arms.

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How The Dis-integrated 6502 Came To Be

May 24, 2016 by Mike Szczys 43 Comments

I made a bee line for one booth in particular at this year’s Bay Area Maker Faire; our friend [Eric Schlaepfer] had his MOnSter 6502 on display. If you missed it last week, the unveiling of a 6502 built from discrete transistors lit the Internet afire. At that point, the board was not fully operational but [Eric’s] perseverance paid off because it had no problem whatsoever blinking out verification code at his booth.

I interviewed [Eric] in the video below about the design process. It’s not surprising to hear that he was initially trying to prove that this couldn’t be done. Unable to do so, there was nothing left to do but devote almost six-months of his free time to completing the design, layout, and assembly.

Unpopulated PCB

resistor fix

What I’m most impressed about (besides just pulling it off in the first place) is the level of perfection [Eric] achieved in his design. He has virtually no errors whatsoever. In the video you’ll hear him discuss an issue with pull-up/pull-down components which did smoke some of the transistors. The solution is an in-line resistor on each of the replacement transistors. This was difficult to photograph but you can make out the soldering trick above where the 3-pin MOSFET is propped up with it’s pair of legs on the board, and the single leg in the air. The added resistor to fix the issue connects that airborne leg to its PCB pad. Other than this, there was no other routing to correct. Incredible.

The huge schematic binder includes a centerfold — literally. One of the most difficult pieces of the puzzle was working out the decode ROM. What folds out of this binder doesn’t even look like a schematic at first glance, but take a closer look (warning, 8 MB image). Every component in that grid was placed manually.

I had been expecting to see some tube-based goodness from [Eric] this year. That’s because I loved his work on Flappy Bird on a green CRT in 2014, and Battlezone on a tube with a hand-wound yoke last year. But I’m glad he stepped away from the tubes and created this marvelous specimen of engineering.

Secret Listening To Elevator Music

May 24, 2016 by Elliot Williams 24 Comments

While we don’t think this qualifies as a “fail”, it’s certainly not a triumph. But that’s what happens when you notice something funny and start to investigate: if you’re lucky, it ends with “Eureka!”, but most of the time it’s just “oh”. Still, it’s good to record the “ohs”.

Gökberk [gkbrk] Yaltıraklı was staying in a hotel long enough that he got bored and started snooping around the network, like you do. Breaking out Wireshark, he noticed a lot of UDP traffic on a nonstandard port, so he thought he’d have a look.

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The Man Who Didn’t Invent The Personal Computer

May 23, 2016 by Brian Benchoff 45 Comments

[John Blankenbaker] did not invent the personal computer. Museums, computer historians, and authors have other realities in mind when they say [John]’s invention, the KENBAK-1, was the first electronic, commercially available computer that was not a kit, and available to the general population.

In a way, it’s almost to the KENBAK’s detriment that it is labelled the first personal computer. It was, after all, a computer from before the age of the microprocessor. It is possibly the simplest machine ever sold and an architecturally unique machine that has more in common with the ENIAC than any other machine built in the last thirty years..

The story of the creation of this ancient computer has never been told until now. [John], a surprisingly spry octogenarian, told the story of his career and the development of the first personal computer at the Vintage Computer Festival East last month. This is his story of not inventing the personal computer.

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Why I Go Through So Many Arduinos

May 23, 2016 by Donald Papp 117 Comments

I make things for people that can’t be bought off a shelf, and in the past several years I have gone through a lot of Arduinos. More and more, they are simply the right tool for both the job and the client. This wasn’t always the case; what changed?

My clients today still include startups and other small businesses, but more and more they’re artists, hobbyists venturing into entrepreneurship, or people who make one-offs like the interactive displays you find in museums or science centers. The type of people I work for has changed, and because of this, the right tool for their job is almost always an Arduino.

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Identify Your Devices By Their Unintentional Radiation

May 22, 2016 by Elliot Williams 46 Comments

RFID was supposed to revolutionize asset tracking, replacing the barcode everywhere. Or at least that was the prediction once tags got under five cents apiece. They still cost seven to fifteen cents, even in bulk, and the barcode is still sitting pretty. [Chouchang (Jack) Yang] and [Alanson Sample] of Disney Research hope to change that.

Instead of tagging every electronic device, they use whatever electromagnetic emissions the device currently produces when it’s powered up. What’s surprising is not that they can tell an iPhone from a toy lightsaber, but that they can tell the toy lightsabers apart. But apparently there’s enough manufacturing and tolerance differences from piece to piece that they appear unique most of the time.

The paper (PDF) goes through the details and procedure. The coolest bit? The sensor they use is an RTL-SDR unit with the radio-mixer front end removed and replaced with a simple transformer. This lets them feed baseband (tuning from 0 to 28.8 MHz) straight into the ~~DAC~~ ADC and on to the computer which does the heavy math. Sawing off the frontend of a TV tuner is a hack, for those of you out there with empty bingo cards.

If you like statistics, you’ll want to read the paper for details about how they exactly do the classification of objects, but the overview is that they first start by figuring out what type of device they’re “hearing” and then focusing on which particular one it is. The measure that they use ends up being essentially a normalized correlation.

While we’re not sure how well this will scale to thousands of devices, they get remarkably good results (around 95%) for picking one device out of five. The method won’t be robust to overclocking or underclocking of the device’s CPU, so we’re concerned about temperature and battery-voltage effects. But it’s a novel idea, and one that’s ripe for the hacker-rebuild. And for the price of an RTL-SDR, and with no additional per-tag outlay as with an RFID system, it’s pretty neat.

Thanks [Static] for the tip! Via Engadget.

Field Expedient Bandsaw Mill Deals With Leftover Logs

May 21, 2016 by Dan Maloney 22 Comments

When a questionable tree threatened his house, [John Heisz] did the sensible thing and called in a professional to bring it down. But with a flair for homebrew tools, [John] followed up with a seemingly non-sensible act and built a quick and dirty DIY bandsaw mill to turn the resulting pile of maple logs into usable lumber.

A proper bandsaw mill is an expensive tool. Prices start in the mid-four figures for a stripped down version and can easily head into the multiple tens of thousands for the serious mills. [John] makes it clear that his mill is purpose-built to deal with his leftover logs, and so he made no attempt at essentials like a way to index the blade vertically. His intention was to shim the logs up an inch after each cut, or trim the legs to move the blade down. He also acknowledges that the 2-HP electric motor is too anemic for the hard maple logs – you can clearly see the blade bogging down in the video below. But the important point here is that [John] was able to hack a quick tool together to deal with an issue, and in the process he learned a lot about the limitations of his design and his choice of materials. That’s not to say that wood is never the right choice for tooling – get a load of all the shop-built tools and jigs in his build videos. A wooden vise? We’d like to see the build log on that.

We’ve featured a surprising number of wooden bandsaws before, from benchtop to full size. We’re pretty sure this is the first one purpose built to mill logs that we’ve featured, although there is this chainsaw mill that looks pretty handy too.

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