automation

166 Articles

Automating The Most Analog Of HVAC Equipment

February 20, 2023 by 35 Comments

Burning wood, while not a perfect heating solution, has a number of advantages over more modern heating appliances. It’s a renewable resource, doesn’t add carbon to the atmosphere over geologic time scales like fossil fuels do, can be harvested locally using simple tools, and it doesn’t require any modern infrastructure to support it. That being said, wood stoves aren’t something that are very high-tech and don’t lend themselves particularly well to automation as a result, at least with the exception of this wood stove from [jotulf45v2].

While this doesn’t automate the loading or direct control of a modern pellet stove, it does help [jotulf45v2] know when the best times are for loading more wood into the stove and helps keep the stove in the right temperature range to avoid the dangerous formation of creosote on the inside of his chimney caused by low temperature burns. Two temperature sensors, one on the stovetop and the other on the stove pipe, monitor the stove exhaust temperature. They feed data to a Node-RED system running on a Raspberry Pi which automatically notifies the user by text message when certain stove temperatures are reached.

For anyone heating with wood, tools like this are indispensable to help avoid spending an otherwise unnecessary amount of time getting a fire up to temperature quickly without over-firing the stove. Modern pellet stoves have some more modern conveniences like this built in, but many of the perks of using cord wood are lost with these devices. There are plenty of other ways to heat with wood too; take a look at this custom wood boiler which serves as a hot water heater.

A grey smartphone sits inside a sleeve made of light brown wood veneer and a black felt interior.

Wooden Smartphone Sleeve Keeps You On Task

January 31, 2023 by 2 Comments

Smartphones are amazing tools, but sometimes they can be an equally amazing time suck. In an effort to minimize how much precious time goes down the drain, [Lance Pan and Zeynep Kirmiziyesil] decided to make a functional and beautiful smartphone sleeve to keep you on task.

Most modern smartphones have some form of Do Not Disturb mode available, but having the phone visible can still be an invitation for distraction. By tucking the phone into an accessible but less visible sleeve, one can reduce the visual trigger to be on the phone while keeping it handy in the even of an emergency.

Once in the sleeve, the NFC tag sandwiched between the felt and wood veneer triggers an automation to put the phone into Do Not Disturb mode. This hack looks like something that you could easily pull off in an afternoon and looks great which is always a winning combination in our book.

To see some more focus-oriented hacks, checkout the Pomodachi or this Offline E-Paper Typewriter.

All Aboard The Garbage Express

January 2, 2023 by 39 Comments

Cog railways are a somewhat unusual way of train locomotion, typically only installed when a train needs to climb steep terrain. Any grade above about 10% needs the extra traction since the friction between the wheels and rails won’t be enough to push the train forward or keep it from falling backwards. Even without a steep hill to climb, sometimes a cog railway is necessary for traction as [Max Maker] discovered while building a train for his garbage cans.

The build started out as a way to avoid having to wheel his seven waste bins to the curb every month. Originally he built a more standard railway with a simple motor to drive the train, but he quickly realized that there wasn’t enough grip even when using plastic wheels, even though this track follows fairly flat terrain. Since the rail is built out of steel he quickly welded up a rack-and-pinion system to one of the rails. The build goes through many iterations before he finally settles on a design that solves the problem, and it includes several other features as well such as remote control and a spring-loaded automatic charger for the train at its station in the back yard.

While we always appreciate the eccentricity of those who would automate a relatively simple task that only happens once a month, [Max Maker] hopes to build this into a commercial product aimed at the elderly or disabled who would really benefit from a reliable, semi-automatic system that takes their trash bins to the curb for them. And, if your system only involves a single trash can, there are other ways of automating the task of taking the garbage to the curb.

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Shopping Cart Does The Tedious Work For You

December 29, 2022 by 36 Comments

Thanks to modern microcontrollers, basic home automation tasks such as turning lights on and off, opening blinds, and various other simple tasks have become common DIY projects. But with the advent of artificial intelligence and machine learning the amount of tasks that can be offloaded to computers has skyrocketed. This shopping cart that automates away the checkout lines at grocery stores certainly fits into this category.

The project was inspired by the cashierless Amazon stores where customers simply walk into a store, grab what they want, and leave. This is made possible by the fact that computers monitor their purchases and charge them automatically, but creator [kutluhan_aktar] wanted to explore a way of doing this without a fleet of sensors and cameras all over a store. By mounting the hardware to a shopping cart instead, the sensors travel with the shopper and monitor what’s placed in the cart instead of what’s taken from a shelf. It’s built around the OpenMV Cam H7, a microcontroller paired with a camera specifically designed for these types of tasks, and the custom circuitry inside the case also includes WiFi connectivity to make sure the shopping cart can report its findings properly.

[kutluhan_aktar] also built the entire software stack from the ground up and trained the model on a set of common products as a proof-of-concept. The idea was to allow smaller stores to operate more efficiently without needing a full suite of Amazon hardware and software backing it up, and this prototype seems to work pretty well to that end. If you want to develop a machine vision project on your own with more common hardware, take a look at this project which uses the Raspberry Pi instead.

Taking (Good) Pictures Of PCBs

December 1, 2022 by 18 Comments

Snapping pictures is not technically difficult with modern technology, but taking good photographs is another matter. There are a number of things that a photographer needs to account for in order to get the best possible results, and if the subject matter isn’t particularly photogenic to start with it makes the task just a little more difficult. As anyone who’s posted something for sale online can attest, taking pictures of everyday objects can present its own challenges even to seasoned photographers. [Martijn Braam] has a few tricks up his sleeve for pictures like this in his efforts to photograph various circuit boards.

[Martijn] has been updating the images on Hackerboards, an online image reference for single-board computers and other PCBs, and he demands quality in his uploads. To get good pictures of the PCBs, he starts with ample lighting in the form of two wirelessly-controlled flashes in softboxes. He’s also using a high quality macro lens with low distortion, but the real work goes into making sure the image is sharp and the PCBs have well-defined edges. He’s using a Python script to take two pictures with his camera, and some automation in ImageMagic to composite the two images together.

While we’re not all taking pictures of PCBs, it’s a great way of demonstrating the ways that a workflow can be automated in surprising ways, not to mention the proper ways of lighting a photography subject. There are some other excellent ways of lighting subjects that we’ve seen, too, including using broken LCD monitors, or you can take some of these principles to your workspace with this arch lighting system.

3D Printer Repurposed For Light-Duty Lab Automation Tasks

November 11, 2022 by 3 Comments

Laboratory automation equipment is expensive stuff, to such a degree that small labs are often priced out of the market. That’s a shame, because there are a lot of tedious manual tasks that even modest labs would benefit from automating. Oh well — that’s what grad students are for.

But it actually isn’t that hard to bring a little automation to the lab, if you follow the lead of [Marco], [Chinna], and [Vittorio] and turn a 3D printer into a simple lab robot. That’s what HistoEnder is — a bog-standard Creality Ender 3 with a couple of special modifications that turn it into a tool for automating histology slide preparation. Histology is the study of the anatomy of tissues and uses various fixing and staining techniques to make microscopic features visible. In practice, this means moving baskets of glass slides back and forth between jars of different solutions, a job that’s perfect for a simple Cartesian gantry lab robot with a small work envelope and light loads.

None of the printer modifications are permanent; the 3D printed accessories — a hook for the slide basket and a carrier for standard histology staining jars — can quickly come off the printer to return it to its regular duty. All it takes to run HistoEnder is a bit of custom G-code and some careful alignment of the jar carrier on the print bed. We suppose the bed heater could even be used to warm up the fixing and staining solutions. There’s a brief video of HistoEnder in action embedded in the tweet below.

This isn’t the first time this team has repurposed technology for the lab — remember the fitness band that was turned into an optical densitometer?

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Gesture Controlled Filming Gear Works Super Intuitively

October 28, 2022 by 4 Comments

Shooting good video can be an arduous task if you’re working all by yourself. [Pave Workshop] developed a series of gesture-responsive tools to help out, with a focus on creating a simple intuitive interface.

The system is based around using a Kinect V2 to perceive gestures made by the user, which can then control various objects in the scene. For instance, a beckoning motion can instruct a camera slider to dolly forward or backwards, and a halting gesture will tell it to stop. Bringing the two hands together or apart in special gestures indicate that the camera should zoom in or out. Lights can also be controlled by pulling a fist towards or away from them to change their brightness.

The devil is in the details with a project that works this smoothly. [Pave Workshop] lays out the details on how everything Node.JS was used to knit together everything from the custom camera slider to Philips Hue bulbs and other Arduino components.

The project looks really impressive in the demo video on YouTube. We’ve seen some other impressive automated filming rigs before, too.

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