Fail Of The Week: Leaf Blowers Can’t Fly

November 12, 2018 by Dan Maloney 31 Comments

Leaf blowers, the main instrument of the suburban Saturday symphony, are one of the most useful nuisances. It doesn’t take much work with a rake to convince even the most noise-averse homeowner to head to the Big Box Store to pick one up to speed lawn chores. Once you do buy one, and feel the thrust produced by these handheld banshees, you might wonder, If I let go of this thing, would it fly?

[Peter Sripol] had that very thought and set about building a couple of leaf blower powered planes to answer the question. It’s probably not a spoiler alert to report that the answer is no, but the video below is a fun watch anyway. The surprising thing is just how close both planes came to succeeding. The first plane was a stripped-down Ryobi two-stroke leaf blower suspended from a giant wing and tail section that very nearly got off the ground. Version 1.1 gained a retractable electric boost propeller – strictly for take-offs – and lost a lot of excess weight. That plane practically leaped into the air, but alas, servo problems prevented [Peter] from shutting down the electric and flying on Ryobi alone. Even a servo fix couldn’t save the next flight, which cratered right after takeoff. A version 2.0, this time using a brutally modified electric leaf blower, was slightly more airworthy but augured in several times before becoming unflyable.

What can we learn from all this? Not much other than it would take a lot of effort to make a leaf blower fly. We appreciate all of [Peter]’s hard work here, but we think he’s better off concentrating on his beautiful homebrew ultralight instead.

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Tilt-Rotor Plane Needs Flight Controller Hack To Get Airborne

November 6, 2018 by Dan Maloney 6 Comments

Part of the charm of quadcopters is the challenge that building and flying them presents. In need of complex sensors and computational power to just get off the ground and under tremendous stresses thanks to their massively powerful motors, they often seem only barely controlled in flight. Despite these challenges, quadcopter flight has been reduced to practice in many ways, leaving hobbyists in search of another challenge.

[Tom Stanton] is scratching his creative itch with this radio-controlled tilt-rotor airplane that presents some unique problems and opportunities. Tilt-rotor planes are, as the name implies, able to swivel their propellors and transition them from providing forward thrust to providing verticle lift. With the rotors providing lift, the aircraft is able to hover and perform vertical take-off and landing (VTOL); switched to thrust mode, wings provide the lift for horizontal flight.

[Tom]’s realization of this design seems simple – a spar running through the wing holding BLDC motors and props is swiveled through 90° by a servo to transition the aircraft. Standard control surfaces on the wings and tail take care of horizontal flight. Actually getting an off-the-shelf flight controller to deal with the transitions was tricky. [Tom] ended up adding an Arduino to intercept the PWM signals the flight controller normally sends directly to the servos and speed controls to provide the coordination needed for a smooth transition. Full details in the video below, and some test flights which show that an RC VTOL is anything but a beginner’s plane.

[Tom] is proving himself to be quite the Renaissance man these days. Between air-powered piston engines, over-balance trebuchets, and popping the perfect wheelie, he seems to have covered all the bases and done his best to keep our tip line stocked.

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RC Boat Goes Brushless For Speed & Reliability

August 24, 2018 by Lewin Day 17 Comments

Remote control boats can be great fun, and come in all manner of forms. There are unpowered sailcraft, speedboats that scream under the power of internal combustion, and of course, those that move under electric power. The brushless motor revolution of the past 20 years in particular has proven capable of creating some exciting RC watercraft, and [Matt K] decided he wanted to get on board.

[Matt] had owned a Kyosho Jetstream 1000 for several years, but found the nitro engine to be temperamental and not the most fun for high-jinx down at the lake. An old-school brushed motor setup with mechanical speed control similarly failed to excite. However, after experiencing the power of brushless in RC planes, [Matt] knew what he had to do.

Using an online calculator, [Matt] determined that his earlier nitro powerplant was putting out roughly 900 watts. When it came to going brushless, he decided to spec a Turnigy powerplant with twice as much power, along with the requisite speed controller. There was some work to do to integrate the new motor with the original propeller driveshaft and water cooling system, but in the end [Matt] ended up with a much faster boat that is a lot less hassle to set up and run.

Perhaps though, your RC boat needs brains, over brawn? Perhaps it’s time to look at autonomy…

Video after the break.

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Low-Quality Capacitors Turned Into High-Quality Temperature Sensors

August 23, 2018 by Dan Maloney 19 Comments

When life hands you a bunch of crummy capacitors, what do you do? Make a whole bunch of temperature sensors, apparently.

The less-than-stellar caps in question came to [pyromaniac303] by way of one of those all-in-one assortment kits we so love to buy. Stocked with capacitors of many values, kits like these are great to have around, especially when they’ve got high-quality components in them. But not all ceramic caps are created equal, and [pyromaniac303] was determined not to let the lesser-quality units go to waste. A quick look at the data sheets revealed that the caps with the Y5V dielectric had a suitably egregious temperature coefficient to serve as a useful sensor. A fleck of perf-board holds a cap and a series resistor; the capacitor is charged by an Arduino output pin through the resistor, and the time it takes for the input pin connected to the other side of the cap to go high is measured. Charge time is proportional to temperature, and a few calibration runs showed that the response is pretty linear. Unfortunately the temperature coefficient peaks at 10°C and drops sharply below that point, making the sensor useful only on one side of the peak. Still, it’s an interesting way to put otherwise unloved parts to use, and a handy tip to keep in mind.

Temperature sensing isn’t the only trick capacitors can do. We’ve seen them turned into touch sensors before, and used to turn a 3D-printer into a 3D-scanner.

Simple RC To USB Interface

July 24, 2018 by Tom Nardi 17 Comments

With the radio control hobby arguably larger now than it ever has been in the past, there’s a growing demand for high-fidelity PC simulators. Whether you want to be able to “fly” when it’s raining out or you just want to practice your moves before taking that expensive quadcopter up for real, a good simulator on your computer is the next best thing. But the simulator won’t do you much good if it doesn’t feel the same; you really need to hook your normal RC transmitter up to the computer for the best experience.

[Patricio] writes in to share with us his simple hack for interfacing his RC hardware to his computer over USB. Rather than plugging the transmitter into the computer, his approach allows the receiver to mimic a USB joystick. Not only is this more convenient since you can use the simulator without wires, but it will make sure that the minutiae of your radio hardware (such as response lag) is represented in the simulation.

The setup is actually very simple. [Patricio] used the ATtiny85 based Digispark development board because it’s what he had on hand, but the principle would be the same on other microcontrollers. Simply connect the various channels from the RC receiver to the digital input pins. RC receivers are 5 VDC and draw very little current, so it’s even possible to power the whole arrangement from the USB port.

On the software side, the Arduino sketch does about what you expect. It loops through listening for PWM signals on the input pins, and maps that to USB joystick position information. The current code only supports three channels for a simple airplane setup (X and Y for joystick, plus throttle), but it should be easy enough to follow along and add more channels if you needed them for more complex aircraft.

For more information on the intricacies of RC transmitter and receiver interaction, check out this fascinating research on receiver latency.

Casting Tour-De-Force Results In Swashplate For Scale Helicopter

July 5, 2018 by Dan Maloney 21 Comments

While quadcopters seem to attract all the attention of the moment, spare some love for the rotary-wing aircraft that started it all: the helicopter. Quads may abstract away most of the aerodynamic problems faced by other rotorcraft systems through using software, but the helicopter has to solve those problems mechanically. And they are non-trivial problems, since the pitch of the rotors blades has to be controlled while the whole rotor disk is tilted relative to its axis.

The device that makes this possible is the swashplate, and its engineering is not for the faint of heart. And yet [MonkeyMonkeey] chose not only to build a swashplate from scratch for a high school project, but since the parts were to be cast from aluminum, he had to teach himself the art of metal casting from the ground up. That includes building at least three separate furnaces, one of which was an electric arc furnace based on an arc welder with carbon fiber rods for electrodes (spoiler alert: bad choice). The learning curves were plentiful and steep, including getting the right sand mix for mold making and metallurgy by trial and error.

With some machining help from his school, [MonkeyMonkeey] finally came up with a good design, and we can’t wait to see what the rest of the ‘copter looks like. As he gets there, we’d say he might want to take a look at this series of videos explaining the physics of helicopter flight, but we suspect he’s well-informed on that topic already.

[via r/DIY]

Hacked RC Transmitters Control All The Things

June 5, 2018 by Ben James 3 Comments

If you have lots of RC creations about, each with their own receiver, you’ll know that the cost of a new one for each project can quickly mount up – despite RC receivers being pretty cheap these days. What if you could use a NRF24L01+ module costing less than $3?

That’s just what [Rudolph] has done for his Hackaday Prize entry, rudRemote. Though many people already spin their own RC link with the NRF24 modules, this sets itself apart by being a complete, well thought out solution, easily scalable to a large number of receivers.

The transmitter can be made of anything to hand; stick an NRF24 module and Teensy inside, some gimbals if needed, and you have a rudRemote transmitter. Gaming controllers, sandwich boxes and piles of laser cut parts are all encouraged options. [Rudolph] used some 40-year-old transmitters for his build – on the outside they remain unchanged, apart from a small OLED and rotary encoder for the function menu. The gimbal connections are simply re-routed to the Teensy I/O.

The protocol used is CRTP (Crazy RealTime Protocol); this is partly because one of the things [Rudolph] wanted to control is a CrazyFlie quadcopter. It’s a protocol that can easily be used to control anything you like, providing it fits into the 29-byte payload space. The CrazyFlie only uses 14 bytes of that, so there’s plenty of headroom for auxiliary functions.

We’d be interested to see the latency of this system – we’ve some surprising results when it comes to measuring cheap RC transmitter latency.