Put More Scoot In Yer Scooter

March 9, 2021 by Brian McEvoy 17 Comments

We have a scooter hack that is odd for a couple of reasons. First, the vehicle in question is a Doc Green EWA 6000, a German clone of a Xiaomi M365, so Country stereotypes be darned. Second, it is about increasing the performance, and when we think of scooters, we get hung up on scoot. The link between these peculiarities is the speed limiter Germany requires on all scooters, which the Chinese model lacks. Despite the law, [Nikolaj] wanted a higher top speed and Bluetooth connectivity. Wireless unlocks advanced features, like cruise control, which are absent in the stock model.

The mainboard is responsible for speed control, but that is merely a component, and you can find third-party replacements. [Nikolaj] found a new part with a German forum member’s help, then recorded his work in English for our sake. The speed boost is nice, but the Bluetooth functionality is a massive improvement by itself. If you live in an area where the law doesn’t allow this sort of thing, think before you upgrade. Aftermarket parts aren’t always drop-in replacements, and in this case, the controller and display needed some finessing to fit, so measure twice and buy once.

If tearing into a brand new scooter isn’t for you, consider breathing new life into a retiree, and don’t forget that stopping is the other half of the battle.

Laser Focus Made Easier With IR Filter

March 9, 2021 by Al Williams 13 Comments

If you’ve used a diode laser engraver or cutter, you know that focus is critical. You’d think it would be relatively simple to get a sharp focus, but it isn’t that simple. [Makers Mashup] shows in a video how to use an adjustable IR filter to cut out all the light bleed to get a sharp image to make focusing simpler.

The filter he shows adjusts from 530nm to 750nm and is made to screw into a 72mm lens, but it works fine with your eyeballs, too. [Makers Mashup] says he’ll eventually make a stand for it so he can look through it with both hands free.

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DIY Furnace Smelts Magnetite Sand Into An Impressive Chef’s Knife

March 9, 2021 by Mike Szczys 24 Comments

Some people order their raw materials from a factory, missing out on 99% of the fun… or suffering, we’re not sure which. To make that call, you need to look in on the process [IllyriaD] used to collect magnetite sand and turn it into a wicked-looking chef’s knife.

This began by collecting 150 pounds (!) of magnetic dirt from dry lake beds while hiking using a magnet pickup tool with release lever that he got from Harbor Freight. Several repeated magnetic refining passes separated the black ore from non-metallic sands ready for the furnace that he built. That is used to fire up the raw materials using 150 pounds of charcoal, changing the chemical composition by adding carbon and resulting in a gnarly lump of iron known as a bloom.

From there, it’s just a matter of beating the iron bloom into submission over at the anvil. [IllyriaD] details the process of flattening it out to a bar shape, then folding it over. Seven total folds are made for 128 layers, and in the gallery there’s a fantastic image that captures the striation when viewed on end. After being sharpened and polished, you can see where the bevel descends through those layers.

It’s delightful to see people working through the old ways and proving you don’t need a factory, as long as your true goal is to explore the process itself. Does this leave you wanting even more? [IllyriaD] left some insight about the process in the comments of the reddit thread. You probably also want to check out the tile-roofed hut built by [PrimitiveTechnology] without any modern tools.

Got Oxygen? Future Mars Missions Are Relying On The MOXIE Of Perseverance

March 9, 2021 by Dan Maloney 31 Comments

The rule of thumb with planetary exploration so far has been, “What goes up, stays up.” With the exception of the Moon and a precious few sample return missions to asteroids and comets, once a spacecraft heads out, it’s never seen again, either permanently plying the void of interplanetary or interstellar space, or living out eternity on the surface of some planet, whether as a monument to the successful mission that got it there or the twisted wreckage of a good attempt.

At the risk of jinxing things, all signs point to us getting the trip to Mars reduced to practice, which makes a crewed mission to Mars something that can start turning from a dream to a plan. But despite what some hardcore Martian-wannabees say, pretty much everyone who goes to Mars is going to want to at least have the option of returning, and the logistical problems with that are legion. Chief among them will be the need for propellants to make the return trip. Lugging them from Earth would be difficult, to say the least, but if an instrument the size of a car battery that hitched a ride to Mars on Perseverance has anything to say about it, future astronauts might just be making their own propellants, literally pulling them out of thin air.

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Roomba Gets Alexa Support With An ESP8266 Stowaway

March 9, 2021 by Tom Nardi 11 Comments

The modern home is filled with plenty of “smart” devices, but unfortunately, they don’t always speak the same language. The coffee maker and the TV might both be able to talk to your phone through their respective apps, but that doesn’t necessarily mean the two appliances can work together to better coordinate your morning routine. Which is a shame, since if more of these devices could communicate with each other, we’d be a lot closer to living that Jetsons life we were promised.

Luckily, as hardware hackers we can help get our devices better acquainted with one another. A recent post by [MyHomeThings] shows how the ESP8266 can bridge the gap between a Roomba and Amazon’s Alexa assistant. This not only allows you to cheaply and easily add voice control to the robotic vacuum, but makes it compatible with the Amazon’s popular home automation framework. This makes it possible to chain devices together into complex conditional routines, such as turning off the lights and activating the vacuum at a certain time each night.

The hack depends on the so-called Roomba Open Interface, a seven pin Mini-DIN connector that can be accessed by partially disassembling the bot. This connector provides power from the Roomba’s onboard batteries as well as a two-way serial communications bus to the controller.

By connecting a MP1584EN DC-DC converter and ESP8266 to this connector, it’s possible to send commands directly to the hardware. Add a little glue code to combine this capability with a library that emulates a Belkin Wemo device, and now Alexa is able to stop and start the robot at will.

We’ve seen this sort of trick used a few times before to add backdoor Alexa support to various gadgets, and it’s always interesting to see what kind of unusual hardware folks are looking to make an integral part of their smart home.

Amazing STARGᐰTE With DHD And Infinity Mirror Wormhole

March 9, 2021 by Anool Mahidharia 49 Comments

The Stargate Universe franchise has spawned numerous movies, serials, books, comics and games since 1994, and has been a favorite among science fiction fans. Prop makers and hackers often try building their own Stargate replica – the Einstein–Rosen bridge portal that allows almost instantaneous travel between two distant locations. Building an authentic looking prop requires a lot of attention to detail, and [Kristian]’s The Stargate Project is an amazingly well built rendition of the portal.

[Kristian]’s Stargate is mostly 3D printed and features a symbol ring, with chevrons that lock and light up when engaged. When the correct address has been dialled in, the wormhole is established, via an infinity mirror effect that uses 122 RGB LEDs. The Dial Home Device (DHD) is a replica of the original pedestal shaped computer, with two concentric sets of 19 buttons and a central activation button.

The Stargate ring is assembled from multiple 3D printed in sections, and measures 390 mm across. The seven Chevrons move along 3D printed rack-and-pinion gears, driven by geared micro-motors. The symbol ring is driven by a separate NEMA14 stepper motor. A Raspberry Pi with three piggy backed motor hats controls the various motors and LEDs. A USB sound card and a powered speaker provide audio effects while dialling. Once a worm hole is established, random audio snippets are played. The wormhole is maintained for 38 minutes, after which the Stargate powers down.

The Dial Home Device is built around a custom, circular PCB which holds the keypad buttons, LEDs and an ATmega 32u4 micro-controller which connects to the Raspberry Pi via USB. The 39 LEDs are APA102C’s so they only need two GPIO pins. For the keyboard, four banks of nine buttons and another bank of three are connected via a resistive ladder to the analog GPIO’s. This allows all 39 buttons to be connected via five analog inputs and was probably done to simplify PCB track layout. The back lit button key caps were printed in two parts. The translucent bases are covered with the opaque symbol caps.

Making a prop like this look like the real deal requires a lot of effort in painting the various parts, and this shows in [Kristian]’s final result, right down to the stone platform on which the Stargate sits. The one improvement we would like to see is a wireless DHD, just like it’s supposed to be. Doing so shouldn’t be too difficult, and losing the USB tether between the Stargate and its DHD would be a great upgrade to this amazing project. Check out the videos after the break, and there are many more on [Kristian]’s project page.

And if you are a fan of the franchise, then the amazingly Droolworthy Animatronic Stargate Horus Helmet is an excellent companion project to this Stargate.

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Credit For Clever Corner Clamp

March 9, 2021 by Brian McEvoy 28 Comments

We love this design’s simplicity, but its mundane appearance is deceptive because a lot is going on here. [Bas van Hassel]’s clamp looks like a bench cookie or maybe a compressed hockey puck, but one pie piece-shaped quadrant extends on dovetails to form a right-angle channel, perfect for holding your ninety-degree joint while your glue dries. Opposing disc edges are flat, so your clamp won’t slip. Divots on the top and bumps on the bottom keep your stacks nice and neat when you put them away. All around, we have no trouble believing this designer has spent a lot of hours in the woodshop.

As long as your wood pieces are the same thickness, it seems like a practical use of printer filament, but if you have different sizes, you can always pull the dovetail out of its groove. Thanks to the scaling feature built into slicing programs, we expect some precision makers to utilize this in projects like dollhouses and model airplanes. If you have a high-resolution printer, you could make some miniature tools to construct a flea circus set. At that point, you may need to make some smaller clamps.

Print orientation for the puck is straightforward as it is a print-in-place design, but sometimes it isn’t always clear, so listen to those who know better and don’t be afraid of gears in your vises.