Author: Bryan Cockfield

1850 Articles

Workshop Tools Are Available In First-Class

July 28, 2021 by 12 Comments

Most of dream of having a fully-stocked shop with all of the tools needed to build our projects, at least if we don’t already have such a shop. In the meantime, a lot of us are hacking together our own tools and working on whatever bench space might be available to us. While [Emiel] aka [The Practical Engineer] has an envious shop to work from, his latest project goes to show how repurposing some aircraft-grade equipment can result in a high-quality toolbox for himself, without shelling out for any consumer-level solution. (Video, embedded below.)

The core of his workshop cart build is actually a recycled food service cart from an airline. While the original probably only housed some soft drinks and ice, this one has been kitted out to be much more functional. Since [Emiel] is using this to wheel around his machine shop, he used a CNC machine to cut out slots in black MDF sheets which would hold his drill bits, taps, and other tools. Working with MDF on a CNC machine turned out to not be as simple as he thought, since the MDF would separate and break away unless the CNC tool heads were operated in a specific way.

The build also includes several buckets for other tools, and a custom enclosure for the top of the cart specifically built for his machine tools’ tools to sit while he is working. It’s certainly a more cost-effective solution to a wheeled shop toolbox than buying something off-the-shelf, and a clever repurposing of something which would have otherwise ended up in a landfill. [Emiel] is no stranger to building any tools that he might need, including this custom belt sander built completely from the ground up.

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Building A Stump Grinder From The Ground Up

July 27, 2021 by 8 Comments

Felling a tree properly is a skill that takes some practice to master, especially without causing any injuries or property damage. Getting the tree cut down though is sometimes only half of the battle, as the stump and roots need to be addressed as well. Unless you have a few years to wait for them to naturally decompose you might want to employ a stump grinder, and unless you want to spend a chunk of money on a stump grinding service or buy your own, you might want to do what [Workshop from Scratch] did and build your own.

This stump grinder isn’t anything to scoff at, either, and might even fool some into thinking it’s a consumer grade tool from a big box store. Far from it though, as almost everything down to the frame is custom machined specifically for this build. The only thing that isn’t built from scratch, including the cutting wheel, is the beefy 15 horsepower motor. Once it gets going it is able to carve stumps down to the ground in no time thanks especially to some gear reductions in the drive line from the motor to the cutting head.

Before anyone mentions safety, it looks like [Workshop from Scratch] has made some upgrades since his last project which was a gas-powered metal cutting chainsaw. Since then it looks like he has upgraded the sheet metal to something a little thicker, even though a stump grinder has arguably lower risk due to the slower speed of the cutting wheel and also to the fact that the cutting medium is wood and not metal. There are also brakes and an emergency shutoff switch. It sure seems like a fine addition to his collection of completely custom tools.

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Precise Sundial Tells Time To The Minute

July 21, 2021 by 16 Comments

We’re always a fan of an interesting or unique clock build around here, which often use intricate pieces of technology to keep time such as weights and gears, crystal oscillators, or even a global network of satellites in the case of GPS. While these are all interesting methods of timekeeping, the original method of tracking the sun is often forgotten. With this clock, the sun is the main method of keeping track of time, but unlike traditional sundials it has a number of advancements that let it keep surprisingly accurate time. (Google Translate from German)

While most sundials can only show hours, this one from [leon andré], a retired physicist, has a method for displaying minutes as well. It uses pinholes instead of shadows to keep track of the position of the sun, with the pinhole casting a bright spot of sunlight onto a diagram below. The diagram keeps track of the minutes, and consists of curved lines which help account for the sun’s changing path throughout a typical year. The dial keeps track of local solar time, as any sundial would, but by rotating it along its vertical axis it can be calibrated for the timezone that it’s in regardless of its position.

As far as clock builds go, one that is completely passive like this semi-digital sundial is fairly unique, especially for its accuracy. And, when set to local solar time, it will be the most reliable method of keeping time long-term than possibly any other clock we’ve seen before, as long as it’s not too cloudy outside. On the other hand, it is possible to augment a sundial with some modern technology as well.

Thanks to [Adrian] for the tip!

Control An IRL Home From Minecraft

July 17, 2021 by 12 Comments

Minecraft seems to be a game in which anything is possible, both in the virtual world and in the real one. As a sandbox-style game, we’ve seen all kinds of things implemented in it including arithmetic logic units and microcontroller emulators. On the other end of reality we’ve also seen a lot of projects in which real-world interfaces impact the virtual world in some way. As a game, the lines between these two worlds often seem to blur, and that’s no different for this project that allows for control of a smart home from within the game itself.

The project is called HomeAssistantMC and is built with Forge. The mod interfaces directly with a Minecraft game. From within the game, players can create a model of their home complete with light switches and other control interfaces. A WebSocket API listens to the game for changes to these devices, and interfaces with real-world controllers which control the home in real life. The game uses special state blocks to handle the control, and the entire control system can be configured in-game once all of the appropriate software has been installed.

For anyone willing to experiment with this software, all of the code for this project is available on its GitHub page. One of the other interesting things about this project is the ability to use other creations within Minecraft for home automation. For example, building logic gates allows for nuanced control of the home automation setup with creations we’ve already seen in Minecraft before. And, if you really want to go deep into the weeds, you could even build a complete 6502 processor from within the game as well.

Cracking A GBA Game With NSA Tools

July 16, 2021 by 1 Comment

[Wrongbaud] is a huge fan of Japanese kaiju-style movies, including Godzilla and King Kong. In honor of the release of a new movie, he has decided to tackle a few projects to see how both of these monsters can hold their own against other legendary monsters. In this project, he is using Ghidra, named after another legendary kaiju, against the password system of the Game Boy Advance game Kong: King of Atlantis.

Since this project is a how-to, [wrongbaud] shows how to search Ghidra for existing scripts that might already have the functionality needed for GBA analysis and emulation. When not, he also illustrates how to write scripts to automate code analysis, and then moves on to cracking the level password system on the game.

The key to finding the passwords on this game was looking for values in the code that were seven characters long, and after some searching [wrongbaud] is finally able to zero in on the code responsible for handling passwords. Once found a brute force method was automated to find viable passwords, and from there the game was officially pwned. For anyone interested in security, reverse engineering, or just the way that binaries work, it’s quite the detailed breakdown. Of course, it’s not the only example we have seen that uses this software tool to extract passwords.

Analog Camera Goes Digital

July 15, 2021 by 33 Comments

The digital camera revolution swept through the world in the early 2000s, and aside from some unique situations and a handful of artists still using film, almost everyone has switched over to digital since then. Unfortunately that means that there’s a lot of high quality film cameras in the world that are gathering dust, but with a few pieces of equipment it’s possible to convert them to digital and get some more use out of them.

[befinitiv]’s latest project handles this conversion by swapping in a Raspberry Pi Zero where the film cartridge would otherwise be inserted into the camera. The Pi is attached to a 3D-printed case which mimics the shape of the film, and also houses a Pi camera right in front of the location where the film would be exposed. By removing the Pi camera’s lens, this new setup is able to take advantage of the analog camera’s optics instead and is able to capture images of relatively decent quality.

There are some perks of using this setup as well, namely that video can be broadcast to this phone over a wireless connection to a computer via the Raspberry Pi. It’s a pretty interesting build with excellent results for a remarkably low price tag, and it would be pretty straightforward to interface the camera’s shutter and other control dials into the Raspberry Pi to further replicate the action of an old film camera. And, if you enjoy [befinitiv]’s projects of bringing old tech into the modern world, be sure to check out his 80s-era DOS laptop which is able to run a modern Linux installation.

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Get Yourself A Pupper (For Education)

July 12, 2021 by 14 Comments

While the disquieting appearance of some of the robots coming out of DARPA and other labs might give us some reservations about how much intelligence we want to give to those robots, there’s a lot to be learned from them before their inevitable global takeover. This small quadruped called the Mini Pupper is just the robot for that job. With a low cost and familiar platform, it’s the ideal robot to learn some of the tricks of the trade.

For a quadruped so small, some unique changes had to be made to ensure the robot’s functionality. There have been a few developments since it was first shown over a year ago. The first was to design a custom servo that could handle the unique characteristics of this robot. From there, some other improvements were made to the robot chassis such as using threaded rods for ease of assembly and maintenance. Some other things have stayed the same though like using a Raspberry Pi to handle the control systems and self-navigation.

Of course everything needed to make this robot yourself is open source, from the code to the schematics. For experimenting with quadrupeds and even with automatic navigation, this would be a great way to get started, and the small size will also limit its ability for a Skynet-style takeover as well. That’s a nice bonus.

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