Gaze Upon This Intricate Victorian-Era Time Lock

May 29, 2019 by Donald Papp 7 Comments

The concept of a time lock is an old one, and here you can see an example of the clockwork and gears version that kept vaults sealed against unauthorized openings. Even if the correct combination was known, these devices prevented opening until a pre-arranged amount of time had passed. The fine folks at [Industrial Alchemy] got a copy of a Yale Triple L mechanical time lock, and like other devices of its kind it required manual winding to function. Since the device as a whole was sealed against tampering, winding and setting was done with a key via the small holes in the front.

These devices were mounted on the inside of a vault door, and worked by mechanically interfacing with the lock mechanism in a variety of different ways depending on make and model. While the time lock was engaged, opening the door was prevented even if the correct combination was used. You may notice the multiple movements; this was for redundancy. The movements were interfaced in a mechanical OR arrangement, meaning that the first one to count down to zero would disengage the time lock. In the case of a malfunction, the backup movements would be responsible for preventing a total lockout — a condition as inconvenient and embarrassing as it would be costly.

Embedded below is a video that focuses on swapping movements in a time lock, but happens to also do a good job of showing off the mechanical design and components. Clockwork was the high technology of its time, and interest in it has seen something of a resurgence now that 3D printing is commonplace.

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Loads Of Testing Yields New, Reliable, And Cheap Leather Hardening Technique

May 26, 2019 by Donald Papp 36 Comments

Leather hardening has been around for such a long time that one might think that there was little left to discover, but [Jason F. Timmermans] certainly showed that is not the case. Right around the end of 2018 he set up experiments to compare different techniques for hardening leather, and empirically determine the best options. After considerable effort, he crafted a new method with outstanding results. It’s part of his exhaustive testing of different techniques for hardening leather, including some novel ones. It was a considerable amount of work but [Jason] says that he gathered plenty of really useful information, which we’re delighted that he took the time to share it.

According to [Jason], the various methods of hardening can be separated into four groups:

Thermal: heat-treating at 180 ºF or higher, usually via some kind of boiling or baking process.
Chemical: soaking in a substance that causes changes in the leather. Some examples include ammonia, vinegar, acetone, brine, and alcohol.
Mechanical: hammering the leather.
“Stabilizing” methods: saturating the leather with a substance to add rigidity and strength without otherwise denaturing the leather itself. Examples include beeswax, pine pitch, stearic acid, and epoxy.

We recommend making the time to follow the link in the first paragraph and read the full results, but to summarize: heat-treating generally yields a strong but brittle product, and testing revealed stearic acid — which resembles a kind of hard, dense wax at room temperature — was an early standout for overall great results. Stearic acid has many modern uses and while it was unclear from [Jason]’s reasearch exactly when in history it became commonplace, at least one source mentioned it as a candidate for hardening leather.

But the story doesn’t stop there. Unsatisfied with simply comparing existing methods, [Jason] put a lot of work into seeing if he could improve things. One idea he had was to combine thermal treatment with a stabilizer, and it had outstanding results. The winning combination (named X1 in his writeup) was to preheat the leather then immerse it in melted stearic acid, followed by bringing the temperature of the combination to 200 ºF for about a minute to heat treat the leather at the same time. [Jason]’s observation was that this method “[B]lew the rest out of the water. Cutting the sample to view the cross section was like carving wood. The leather is very rigid and strong.”

The world may not revolve around leather the way it used to, but there’s still stuff to learn and new things to discover. For example, modern tools can allow for novel takes on old techniques, like using 3D printing to create custom leather embossing jigs.

DIY Button Matrix Lights Up And Speaks I2C

May 17, 2019 by Donald Papp 2 Comments

[David Johnson-Davies] always wanted an illuminated button matrix for projects, but cost was never very friendly. That all changed when he discovered a cheap source of illuminated pushbuttons on Aliexpress, leading to this DIY 4×4 illuminated button matrix design which communicates over I²C. The button states can be read independently of setting the light pattern, and an optional interrupt signal gets pulled low whenever there is a change detected. Not bad for one PCB plus about $10-worth in components!

The device uses every single pin on an ATtiny88, and because each button gets its own pin the keypresses can be detected with pin-change interrupts. The state reporting of buttons over I²C is unambiguous, even when multiple buttons are pressed simultaneously. A simple protocol provides all the needed functionality, and all connections are brought to the board’s edge to allow for easily tiling multiple panels.

The GitHub repository contains the code and PCB files and [David] helpfully shared the board files to OSH Park and PCBWay for easy ordering. In addition, he provides two demos (Tacoyaki and Tacoyaki+) which are games related to the classic Lights Out to show off the matrix.

Custom Storage Boxes, From Cardboard And 3D Printed Bits

May 13, 2019 by Donald Papp 14 Comments

It’s not that storage boxes and organizers are hard to find. No, the problem this project set out to solve was more nuanced than that. The real trouble [theguymasamato] had was that his storage options — wide shelves and deep drawers — weren’t well suited to storing a lot of small and light objects. The result was a lot of wasted space and poor organization. To make matters worse, his big drawers had oddball dimensions, meaning that store bought organizers weren’t a good fit either.

To solve these problems, [theguymasamato] decided to design his own stackable boxes to store small and light objects far more efficiently than before. The design also allows the boxes to be made in a variety of sizes without changing any of the 3D printed parts. Carefully measured and cut cardboard is critical, but that’s nothing a utility knife and ruler can’t solve. The only other requirements are a few simple plastic parts, and some glue. He can fit six of these inside a single one of his drawers with enough room to access and handle them, but without wasting space.

Cardboard is really versatile stuff. Not only has it been behind some amazingly complex devices such as this tiny working plotter, but we’ve seen it form major components in the remarkably ambitious cardboard CNC.

Make An Electroplating Marker, Because Plating Complex Objects Is Hard

May 8, 2019 by Donald Papp 22 Comments

If an object is conductive or has been given a conductive coating, it can be given a metal skin via electroplating. Electroplating is a simple process that is perfectly accessible to anyone in possession of vinegar, salt, a power supply, and some metal such as copper or nickel.

The process might be simple, but as with all such things there are a few gotchas. One of them is this: because electricity follows the path of least resistance, recessed areas of an object may not electroplate well (or at all) no matter how long the object is left immersed. To address this, [Brodie Fairhall] designed a 3D printed electroplating marker. The marker is essentially a more refined version of brush plating, and allows more precision and control than full immersion in an electrolyte bath.

[Brodie] created an excellent video that explains all one needs to start electroplating, and demonstrates using his marker to electroplate complex recessed shapes. Watch him coat a 3D-printed cat pendant in both copper and nickel in the video embedded below. It’s concise, well-edited, and chock full of useful tips.

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Star Wars Electrostaff Effect, Done With Spinning LEDs

May 4, 2019 by Donald Papp 11 Comments

[Bithead] wanted to make a prop replica of an Electrostaff from Star Wars, but wasn’t sure how best to create the “crackling arcs of energy” effect at the business ends. After a few false starts, he decided to leverage the persistence of vision effect by spinning LEDs in more than one axis to create helical arcs of light and it seems that this method has some potential.

Many multi-axis persistence of vision devices use a component called a slip ring in order to maintain electrical connections across rotating parts, but [Bithead] had a simpler plan: 3D print a frame and give each axis its own battery. No centralized power source means a quicker prototype without any specialized parts, and therefore a faster proof of concept to test the idea.

[Bithead] already has improvements planned for a new version, but you can see the current prototype in action in the short video embedded after the break.

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Utterly Precise Light Painting, Thanks To CNC And Stop Motion

May 4, 2019 by Donald Papp 13 Comments

Light painting is the process of moving a light while taking a long-exposure photograph, which creates a sort of drawing from the path of the light source. It’s been done in one way or another since at least the early-to-mid 1900s, but modern hardware and methods have allowed for all kinds of new spins on this old idea. [Josh Sheldon] demonstrates just how true this is with the light painting he did for a gum ad, showing what’s possible with a single multicolor LED under CNC control combined with stop-motion animation techniques. The rest of the magic comes from the software. [Josh] designs the animations in Blender, and the paths are then exported and used as the instructions for his self-made Light Painting Machine. The machine therefore recreates the original animation with lights and camera and not a single computer-generated graphic.

[Josh] is no stranger to light painting in this way. We’ve seen his fantastic machine at work before and we’re glad he shared the details behind his latest work. Embedded below is a concise video that shows the whole process, but if you’re in a hurry and just want to see the end product, here’s a shortcut to the results.

For those of you who would like to know more, there are plenty of details on [Josh]’s Light Painting Machine on GitHub along with a more in-depth description of the workflow and software, so check it out.

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