Printed It: Toolbag Essentials

May 7, 2018 by Tom Nardi 26 Comments

While complex devices assembled from 3D printed components are certainly impressive, it’s the simple prints that have always held the most appeal to me personally. Being able to pick an object up off the bed of your printer and immediately put it to use with little to no additional work is about as close as we can get to Star Trek style replicators. It’s a great demonstration to show off the utility of your 3D printer, but more importantly, having immediate access to some of these tools and gadgets might get you out of a jam one day.

With that in mind, I thought we’d do things a little differently for this installment of Printed It. Rather than focusing on a single 3D model, we’ll be taking a look at a handful of prints which you can put to practical work immediately. I started by selecting models based on the idea that they should be useful to the average electronic hobbyist in some way or another, and relatively quick to print. Each one was then printed and evaluated to determine its real-world utility. Not all made the grade.

Each model presented here is well designed, easy to print, and most critically, legitimately useful. I can confidently say that each one has entered into my standard “bag of tricks” in some capacity, and I’m willing to bet a few will find their way into yours as well.

Continue reading “Printed It: Toolbag Essentials” →

AH-1 Cobra Tap Handle Pours On The Fun

May 7, 2018 by Tom Nardi 19 Comments

Ayn Rand said, “If it’s worth doing, it’s worth overdoing.” As far as we’re concerned those are words to live by, and something that’s exemplified by most of the posts on this site. She also said some really suspect stuff about the disabled and Native Americans and reality, but you’ve got to take the good with the bad and all that.

We don’t know how much Rand [Will Weber] has read, but we’re willing to bet he’d agree about overdoing it. He recently documented a very cool 3D printed tap handle that’s designed to look like the B8 flight stick from an AH-1 Cobra helicopter. But this is no static piece of plastic, in the video after the break, he demonstrates how each button on the flight stick triggers a different weapons sound effect.

The 3D print is separated up into a number of sections so that the stick can be assembled in pieces. Not only does this make it an easier print, it also allows for the installation of the electronics.

For the Arduino aficionados out there, we have some bad news. Rather than putting in a general purpose microcontroller, [Will] went the easy route and used an Adafruit Audio FX Mini Sound Board. These boards have their own onboard storage for the audio files and don’t require a microcontroller to function. It makes it super easy to add sound effects or even music to your projects; just pair it with a power supply, a couple of buttons, and a speaker.

The finish work on the printed parts looks excellent. We can only imagine how much fun [Will] had sanding inside all the little nooks and crannies to get such a smooth final result. While some might complain about the idea of a tap handle needing to be recharged occasionally, we think the satisfaction of firing off a few rockets every time you grab a glass is more than worth it.

While this isn’t the first unique tap handle we’ve covered here at Hackaday, it’s certainly the most flight-ready. Continue reading “AH-1 Cobra Tap Handle Pours On The Fun” →

A Mobile Terminal For Guerrilla Communications

May 4, 2018 by Tom Nardi 25 Comments

We use the Internet to do everything from filing our taxes to finding good pizza, but most critically it fulfills nearly all of our communication needs. Unfortunately, this reliance can be exploited by those pulling the strings; if your government is trying to do something shady, the first step is likely to be effecting how you can communicate with the outside world. The Internet is heavily censored and monitored in China, and in North Korea the entire country is effectively running on an intranet that’s cutoff from the wider Internet. The need for decentralized information services and communication is very real.

While it might not solve all the world’s communication problems, [::vtol::] writes in to tell us about a very interesting communication device he’s been working on that he calls “Hot Ninja”. Operating on the principle that users might be searching for accessible Wi-Fi networks in a situation where the Internet has been taken down, Hot Ninja allows the user to send simple messages through Wi-Fi SSIDs.

We’ve all seen creatively named Wi-Fi networks before, and the idea here is very much the same. Hot Ninja creates a Wi-Fi network with the user’s message as the SSID in hopes that somebody on a mobile device will see it. The SSID alone could be enough depending on the situation, but Hot Ninja is also able to serve up a basic web page to devices which actually connect. In the video after the break, [::vtol::] even demonstrates some rudimentary BBS-style functionality by presenting the client devices with a text field, the contents of which are saved to a log file.

In terms of hardware, Hot Ninja is made up of an Arduino Mega coupled to three ESP8266 boards, and a battery to keep it all running for up to eight hours so you can subvert a dictatorship while on the move. The user interface is provided by a small OLED screen and a keyboard made entirely of through-hole tactile switches, further reinforcing the trope that touch-typing will be a must have skill in the dystopian future. It might not be the most ergonomic device we’ve ever seen, but the fact it looks like something out of a Neal Stephenson novel more than makes up for it in our book.

This is not the first time we’ve seen Wi-Fi SSIDs used as a method of communication, thanks largely to how easy the ESP8266 makes it. For his part, [::vtol::] has previously experimented with using them to culturally enrich the masses.

Continue reading “A Mobile Terminal For Guerrilla Communications” →

3D Printering: Which Raspberry Pi Is Best At Slicing In Octoprint?

May 3, 2018 by Tom Nardi 22 Comments

OctoPrint is arguably the ultimate tool for remote 3D printer control and monitoring. Whether you simply want a way to send G-Code to your printer without it being physically connected to your computer or you want to be able to monitor a print from your phone while at work, OctoPrint is what you’re looking for. The core software itself is fantastic, and the community that has sprung up around the development of OctoPrint plugins has done an incredible job expanding the basic functionality into some very impressive new territory.

RAMBo 3D controller with Pi Zero Integration

But all that is on the software side; you still need to run OctoPrint on something. Technically speaking, OctoPrint could run on more or less anything you have lying around the workshop. It’s cross platform and doesn’t need anything more exotic than a free USB port to connect to the printer, and people have run it on everything from disused Windows desktops to cheap Android smartphones. But for many, the true “home” of OctoPrint is the Raspberry Pi.

As I’ve covered previously, the Raspberry Pi does make an exceptional platform for OctoPrint. Given the small size and low energy requirements of the Pi, it’s easy to integrate into your printer. The new Prusa i3 MK3 even includes a header right on the control board where you can plug in a Raspberry Pi Zero.

But while the Raspberry Pi is more than capable of controlling a 3D printer in real-time, there has always been some debate about its suitability for slicing STL files. Even on a desktop computer, it can sometimes be a time consuming chore to take an STL file and process it down to the raw G-Code file that will command the printer’s movements.

In an effort to quantify the slicing performance on the Raspberry Pi, I thought it would be interesting to do a head-to-head slicing comparison between the Pi Zero, the ever popular Pi 3, and the newest Pi 3 B+.

Continue reading “3D Printering: Which Raspberry Pi Is Best At Slicing In Octoprint?” →

The Incredible Shrinking Rework Station

May 2, 2018 by Tom Nardi 18 Comments

Anyone who’s ever tried setting up a workbench in a tight space knows the struggle: you want to have all your test equipment and tools out and within arm’s reach, but you just don’t have enough surface area. If you fill the whole bench with your tools, there’s not going to be anywhere left to work. So you either have a bench full of tools that’s uncomfortable to use, or you’re forced to choose what stays out and what gets packed away. Neither is conducive to actually getting work done, which is why you are trying to set up a proper bench in the first place. It’s a vicious cycle.

When faced with that very problem recently, [EEpromChip] decided to take the nuclear option. His Kendal 853D was already a great choice for a small-scale work area since it’s not just a hot air rework station but also offers a soldering iron and bench power supply in one unit. But it was still just a little too long for his bench. The solution? Just run the thing through the bandsaw and cut it in half. Seriously.

Upon opening the 853D up, [EEpromChip] realized the internal layout wasn’t terribly efficient. There was plenty of extra room inside the case to begin with, but if the transformer was removed from the bottom of the case and mounted to the rear it would really cut down the device’s footprint.

After making sure he documented where everything connected, he took all the electronics out of the sheet metal case and cut it down to size on a bandsaw. He then reinstalled circuit boards, and this time mounted the beefy transformer so it hangs over the board rather than sits next to it. The end result is a version of the Kendal 853D which is several inches shorter than before with no impact on functionality.

Turning ~~closets~~ small spaces into dens of Hackerdom has been a topic we’ve discussed previously. Saving every inch is important if you ever hope to move into a grain silo or CNC’d plywood house.

Battery Backup Conceals A Pentesting Pi

May 1, 2018 by Tom Nardi 21 Comments

Over the last few years one thing has become abundantly clear: hackers love cramming the Raspberry Pi into stuff. From classic game systems to mirrors, there’s few places that haven’t been invaded by everyone’s favorite Linux SBC. From the inspired to the bizarre, we’ve brought such projects to your attention with minimal editorialization. As we’ve said before: it’s not the job of Hackaday to ask why, we’re here to examine how.

That said, some builds do stand out from the crowd. One such project is the “Pentesting BBU Dropbox” which [b1tbang3r] has recently posted to Hackaday.io. Noticing the battery bay in a cheap Cyberpower 350VA battery backup was just about the same size as the Raspberry Pi, he decided to convert it into a covert penetration testing device. Of course the illusion isn’t perfect as the battery backup function itself doesn’t work anymore. But if you hid this thing in an office or server room, there’s very little chance anyone would ever suspect it didn’t belong.

The key to the final device’s plausibility is that from stock it had dual RJ-11 jacks for analog modem surge protection. Swapping those jacks out for RJ-45 network connectors gives the BBU Dropbox an excuse to be plugged into the network. At a cursory glance, at least. Internally there is a TRENDnet Ethernet switch which allows the Pi to get on the network when an Ethernet cable is plugged into the battery backup.

We especially like the little details [b1tbang3r] put in to make the final device look as real as possible. The “Reset” button and “Wiring Fault” LED have been connected to the GPIO pins of the Pi, allowing for an exceptionally discrete user interface. For instance the LED could be setup to blink when a scan is complete, or the button could be used to wipe the device in an emergency.

This build reminds us of the Power Pwn released back in 2012 by Pwnie Express. That device was based around a relatively bulky power strip, and the only “feature” it looks like this DIY build is missing from the professional version is the $1,300 price.

Training The Squirrel Terminator

April 30, 2018 by Tom Nardi 31 Comments

Depending on which hemisphere of the Earth you’re currently reading this from, summer is finally starting to fight its way to the surface. For the more “green” of our readers, that can mean it’s time to start making plans for summer gardening. But as anyone who’s ever planted something edible can tell you, garden pests such as squirrels are fantastically effective at turning all your hard work into a wasteland. Finding ways to keep them away from your crops can be a full-time job, but luckily it’s a job nobody will mind if automation steals from humans.

[Peter Quinn] writes in to tell us about the elaborate lengths he is going to keep bushy-tailed marauders away from his tomatoes this year. Long term he plans on setting up a non-lethal sentry gun to scare them away, but before he can get to that point he needs to perfect the science of automatically targeting his prey. At the same time, he wants to train the system well enough that it won’t fire on humans or other animals such as cats and birds which might visit his garden.

A Raspberry Pi 3 with a cheap webcam is used to surveil the garden and detect motion. When frames containing motion are detected, they are forwarded to a laptop which has enough horsepower to handle the squirrel detection through Darknet YOLO. [Peter] recognizes this isn’t an ideal architecture for real-time targeting of a sentry turret, but it’s good enough for training the system.

Which incidentally is what [Peter] spends the most time explaining on the project’s Hackaday.io page. From the saga of getting the software environment up and running to determining how many pictures of squirrels in his yard he should provide the software for training, it’s an excellent case study in rolling your own image recognition system. After approximately 18 hours of training, he now has a system which is able to pick squirrels out from the foliage. The next step is hooking up the turret.

We’ve covered other automated turrets here on Hackaday, and we’ve seen automated devices for terrifying squirrels before, but this is the first time we’ve seen the concepts mixed.