Dave went from a passive decoy to a high-speed boating machine.

Dave The Drive-able Duck Does Donuts

October 6, 2021 by 9 Comments

[Hey Jude] is tired of the machismo dripping from most modern electronic toys, especially stuff like monster trucks and police/military sets. He grew up on weird stuff, not aggression, and wanted to share the experience of kit-bashing a new toy together alongside his son.

This is essentially an R/C boat stuffed into a decoy duck, but there’s more to it than that. After removing the ballast that made him stay upright, [Hey Jude] performed plastic surgery on both sides of Dave the duck, creating a boat-shaped hole in the bottom, and a hinged bonnet out of the top which serves as an access panel for the boat’s innards. Everything is sealed up with Sugru, though you could probably use caulk or even hot glue (if you wanted something more temporary and less expensive).

The smartest bit has to be the loop on Dave’s back — this makes it easy to lower him into a pond from a footbridge, or rescue him if he stalls in the middle of the water. Check out the footage of Dave’s maiden voyage after the break.

Remote control of things will never get old. Do you have an old Nintendo Zapper lying around? Why not make it do your home automation bidding?

Continue reading “Dave The Drive-able Duck Does Donuts” →

Lots of parts printed at once with a resin printer

Making The Most Of Your Resin Printer Investment

October 6, 2021 by 21 Comments

To the extent that we think of 3D printers as production machines, we tend to imagine huge banks of FDM machines slowly but surely cranking out parts. These printer farms are a sensible way to turn a slow process into a high-volume operation, but it turns out there’s a way to do the same thing with only one printer — as long as you think small.

This one comes to us by way of [Andrew Sink], who recently showed us a neat trick for adding a dash of color to resin printed parts. As with that tip, this one centers around his Elegoo resin printer, which is capable of intricately detailed prints but like any additive process, takes quite a bit of time to finish a print. Luckily, though, the printer uses the MSLA, or masked stereolithography, process, which exposes the entire resin tank to ultraviolet light in one exposure. That means that, unlike FDM printers, it takes no more time to print a dozen models than it does to print one. The upshot of this is that however many models can fit on the MSLA print platform can be printed in the same amount of time it takes to print the part with the most layers. In [Andrew]’s case, 22 identical figurine models were printed in the same three hours it took to print just one copy.

It seems obvious, but sometimes the simplest tips are the best. And the next step is obvious, especially as MSLA printer prices fall: a resin printer farm, with each printer working on dozens of small parts at a time. Such a setup might rival injection molding in terms of throughput, and would likely be far cheaper as far as tooling goes. Continue reading “Making The Most Of Your Resin Printer Investment” →

Decoding SMD Part Markings

October 6, 2021 by 28 Comments

You’ve probably encountered this before — you have a circuit board that is poorly documented, and want to know the part number of a tiny SMD chip. Retro computer enthusiast [JohnK] recently tweeted about one such database that he recently found, entitled The Ultimate SMD Marking Codes Database. This data base is only a couple of years old judging from the Wayback Machine, but seems to be fairly exhaustive and can be found referenced in quite a few electronics forums.

Unlike their larger SMD siblings, these chips in question are so small that there is no room to print the entire part number on the device. Instead, the standard practice is for manufacturers use an abbreviated code of just a few characters. These codes are only unique to each part or package, and aren’t necessarily unique across an entire product line. And just because it is standard practice does not imply the marking codes themselves follow any standard whatsoever. This seemingly hodgepodge system works just fine for the development, procurement and manufacturing phases of a product’s lifecycle. It’s during the repair, refurbishment, or just hacking for fun phases where these codes can leave you scratching your head.

Several sites like the one [JohnK] found have been around for years, and adding yet another database to your toolbox is a good thing. But none of them will ever be exhaustive. There’s a good reason for that — maintaining such a database would be a herculean task. Just finding the part marking information for a known chip can be difficult. Some manufacturers put it clearly in the data sheet, and some refer you to other documentation which may or may not be readily available. And some manufacturers ask you to contact them for this information — presumably because it is dynamic changes from time to time. Continue reading “Decoding SMD Part Markings” →

Vintage Computer Festival East Reboots This Weekend

October 6, 2021 by 13 Comments

We don’t have to tell the average Hackaday reader that the last two years have represented a serious dry spell for the type of in-person events that our community has always taken for granted. Sure virtual hacker cons have their advantages, but there’s nothing quite like meeting up face to face to talk shop with like-minded folks and checking out everyone’s latest passion project.

Luckily for classic computer aficionados, especially those on the East Coast of the United States, the long wait is about to end. After being forced to go virtual last year, Vintage Computer Festival East will once again be opening their doors to the public from October 8th to the 10th at the InfoAge Science & History Center in Wall, New Jersey. Attendees will need to wear a mask to gain access to the former Camp Evans Signal Corps R&D laboratory, but that’s a small price to pay considering the impressive list of exhibits, presentations, and classes being offered.

In fact, it’s shaping up to be the biggest and best VCF East yet. The Friday classes cover a wide range of topics from CRT repair to implementing a basic video controller with a FPGA, and the list of speakers include early computer luminaries such as Michael Tomczyk, the Product Manager for the VIC-20, and Adventure International founder Scott Adams. A little birdie even tells us that if you bring your copy of Back into the Storm, our very own Bil Herd will be sign it for you after his talk on the history of the Commodore wraps up Saturday evening.

If you’d rather get hands-on you can always take a walk over to the Computer Deconstruction Laboratory, InfoAge’s on-site hackerspace. Glitch Works will be on hand with several popular kits such as the XT-IDE, an 8-bit ISA adapter that lets you connect (relatively) modern drives to classic machines, and the R6501Q/R6511Q Single Board Computer. A bit rusty with the iron and would rather start on something a little easier? Not to worry. Neil Cherry, a staple of the Hackaday comment section since before we switched to color pictures, will be instructing hackers young and old in the ways of the flux during his all-day soldering classes.

Of course, no VCF trip is truly complete until you’ve searched for treasure in the consignment room. The space has been expanded for 2021, and considering how long folks have had to clean out their attics and garages thanks to the pandemic, we’re expecting a bumper crop of interesting hardware to wade through. If the turnout for the VCF Swap Meet in April was any indication, we’d suggest bringing some extra cash with you.

As a proud sponsor of the 2021 Vintage Computer Festival East, Hackaday will naturally be bringing you a first-hand account of the overall event as well as a deeper look into some of the incredible exhibits on display in the very near future. But words and pictures on a page can only go so far. If you’ve grown tired of virtual events and are looking to peek your head out, we can guarantee a trip to InfoAge this weekend will be well worth the gas money for anyone within driving distance.

Furter Burner Cooks The Wieners Just So

October 6, 2021 by 31 Comments

Sometimes you’re hungry for two sausages, and not a sausage more. [Wesley] designed his Furter Burner to handle precisely these situations, and it looks to cook up a pair of wieners a treat. (Video, embedded below.)

The process starts with a couple of wooden stunt wieners, and some foam board, with which [Wesley] roughs out a design. From there, a CAD design is drawn up and parts routed out of compressed board to troubleshoot the assembly further. Later moving on to a plywood version, having a wooden prototype quickly reveals plenty of things to improve, from adding handles to the grill surface to air holes to allow combustion.

The design goes through a couple of further iterations in metal before completion. The final result is impressive—resulting in a twin-wiener cooker that burns coals, complete with skewers for easy sausage handling and bearing [Wesley’s] own logo.

The video shows off the benefits of the iterative design process. It also demonstrates why it often makes sense to rough out designs in cheaper materials before going to the heavy stuff, particularly in a case like [Wesley]’s where the metal parts can only be cut off-site. Refining the design in-house first saves a lot of mucking around.

We’ve seen [Wesley]’s work before, too – like this impressive workshop storage solution.

Continue reading “Furter Burner Cooks The Wieners Just So” →

Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

3D Printering: Corrugated Plastic For Cheaper & Easier Enclosures

October 6, 2021 by 37 Comments

Clear acrylic panels have long been a mainstay of 3D printer enclosure designs, but they can also add significant cost in terms of money, shipping, weight, and hassle. An alternative material worth looking at is corrugated plastic (also known by its trade name coroplast) which is cheap, light, an excellent insulator, and easy to work with. Many enclosure designs can be refitted to use it instead of acrylic, so let’s take a closer look at what it has to offer.

What’s Wrong With Acrylic?

It’s not just the purchase price that makes acrylic a spendy option. Acrylic is fairly heavy, and shipping pieces the size of enclosure panels can be expensive. Also, cutting acrylic without special tools can be a challenge because it cracks easily if mishandled. Acrylic cuts beautifully in a laser cutter, but most laser cutters accessible to a hobbyist are not big enough to make enclosure-sized panels. If you are stuck with needing to cut acrylic by hand, here are some tips on how to get by with the tools you have.

It is best to source acrylic from a local shop that can also cut it to size with the right tools for a reasonable price, but it is still far from being a cheap material. There’s another option: corrugated plastic has quite a few properties that make it worth considering, especially for a hobbyist.

Continue reading “3D Printering: Corrugated Plastic For Cheaper & Easier Enclosures” →

Building A Multi-Ton Power Loader For Fun

October 6, 2021 by 18 Comments

Exoskeletons, power suits, and iron suits in science fiction have served as the inspiration for many engineers and engineering projects over the years. This is certainly the case at [Hacksmith Industries], where Hackaday alum [James Hobson] has been building a massive mechanical exoskeleton since January 2019, inspired by the P-5000 Power Loader from the Alien movies. (Video, embedded below.)

Unlike the movie version, the [Hacksmith] power loader is not bipedal but built on top of the chassis of a small tracked skid-steer loader. Its existing hydraulic power unit also feeds all the upper body hydraulic cylinders. The upper body maintains the basic look of the movie version and was built from plasma-cut steel sections that fit together with a tab and slot system before being welded. Each arm has five degrees of freedom, controlled by proportional hydraulic valves. The power loader is controlled by an industrial grade control system based on the Raspberry Pi, running ROS.

Every single actuator is capable of applying enough force to kill, so safety is an important consideration in the design. It has emergency stop buttons mounted in several locations, including on a wireless remote. The ROS controller monitors the position of every cylinder using string potentiometers for closed-loop control, and to trigger the emergency stop if an actuator goes out of bounds. The power loader can be controlled by the onboard pilot using a pair of simulator flight controller joysticks, or remotely using a PS4 controller.

[Hacksmith Industries] is clear about the fact that they are building multi-ton power loaded for fun and entertainment, not because it’s necessarily practical or a commercially viable product. However, other exoskeletons have proven that they are a viable solution for reducing fatigue and risk of injury for industrial workers, and carrying heavy loads in rough terrain.

Continue reading “Building A Multi-Ton Power Loader For Fun” →