Robot Arms Nudge The Hands Of Time In The Strangest Clock

May 9, 2019 by 8 Comments

We see a lot of clocks here at Hackaday. Digital clocks, retro clocks, lots of Nixie clocks, binary clocks, and clocks that appear to be designed specifically to be unreadable. But this dual-servo kinematic clock is something we haven’t seen yet, and it’s certainly worth a mention.

[mircemk]’s idea is simple and hearkens back to grammar school days when [Teacher] put a large cardboard clock dial on the blackboard and went through the “big hand, little hand” drill. In this case, the static cardboard clock has been replaced by a 3D-printed dial and hands, while a pair of servos linked together by two arms takes the place of the teacher. The video below shows it in action; the joint in the linkage between the two servos has a screw sticking out that can be maneuvered across the clock face to reposition the hands. It’s a little jittery, though; [mircemk] might want to tune the servo loops up a bit or tighten the linkage joints to make things a little smoother.

Even with the shakes, we find it wonderfully weird and hard to stop watching. It reminds us a bit of this luminous plotting clock from a while back – same linkage, different display.

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3D Printer Becomes Soldering Robot

April 26, 2019 by 48 Comments

What do you do if you have to solder thousands of through-hole parts? The expensive, professional way of doing this is running the boards through a wave soldering machine, or a machine with a fancy CNC solder fountain. The amateur way of soldering thousands of through-hole joints is putting some boards on the workbench and sitting down with a soldering iron. There is nothing in between; you’re either going to go with full automation for a large soldering job, or you’re doing it completely manually. That’s the problem this soldering robot solves. It’s a small, cheap, but still relatively capable soldering robot built out of a 3D printer.

This project is a solution to the development hell of the OpenScan project. This project is built around a small, simple printed circuit board that uses several 0.1″ female headers to connect an Arduino and motor drivers. Soldering them by hand is simply boring, and 3D printers are cheap, so the great mind behind this project decided to use a printer to pump out solder.

The modifications to the printer include a mount for a TS100 soldering iron and a modified filament extruder that pushes a spool of solder through a PTFE tube. The GCode for this soldering job was created manually, but you could also use a slicer instead. After 20 hours of development, the ‘success rate’ – however that is defined – is between 60-80%. That needs to get up to four or five nines before this DIY soldering robot is practical but this is a decidedly not-bad result for a few hours of tinkering.

This printer mod works great for the use case of stuffing a few 0.1″ headers into a board and letting a robot automatically solder the joints, but this printer will run into a problem with the general case of soldering a lot of randomly-shaped through hole parts. You need to actually hold the parts up against the board while soldering. There’s an easy solution to this problem: just flip the 3D printer upside down. This hack of a cheap 3D printer is so, so close to being a great solution to soldering thousands of through-hole parts quickly and easily, and we’re looking forward to seeing where the community takes this idea. You can check out the video demo below.

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Self-aware Robotic Arm

April 24, 2019 by 16 Comments

If you ever tried to program a robotic arm or almost any robotic mechanism that has more than 3 degrees of freedom, you know that a big part of the programming goes to the programming of the movements themselves. What if you built a robot, regardless of how you connect the motors and joints and, with no knowledge of itself, the robot becomes aware of the way it is physically built?

That is what Columbia Engineering researchers have made by creating a robot arm that learns how it is connected, with zero prior knowledge of physics, geometry, or motor dynamics. At first, the robot has no idea what its shape is, how its motors work and how they affect its movement. After one day of trying out its own outputs in a pretty much random fashion and getting feedback of its actions, the robot creates an accurate internal self-simulation of itself using deep-learning techniques.

The robotic arm used in this study by Lipson and his PhD student Robert Kwiatkowski is a four-degree-of-freedom articulated robotic arm. The first self-models were inaccurate as the robot did not know how its joints were connected. After about 35 hours of training, the self-model became consistent with the physical robot to within four centimeters. The self-model then performed a pick-and-place task that enabled the robot to recalibrate its original position between each step along the trajectory based entirely on the internal self-model.

To test whether the self-model could detect damage to itself, the researchers 3D-printed a deformed part to simulate damage and the robot was able to detect the change and re-train its self-model. The new self-model enabled the robot to resume its pick-and-place tasks with little loss of performance.

Since the internal representation is not static, not only this helps the robot to improve its performance over time but also allows it to adapt to damage and changes in its own structure. This could help robots to continue to function more reliably when there its part start to wear off or, for example, when replacement parts are not exactly the same format or shape.

Of course, it will be long before this arm can get a precision anywhere near Dexter, the 2018 Hackaday Prize winner, but it is still pretty cool to see the video of this research:

What’s The Secret Of Cyphercon?

April 21, 2019 by 5 Comments

Cyphercon is not particularly large, or in a glamorous part of the world — in fact most people who came in from out of town had to fight snow to make it. Yet when I stepped into the con last Thursday there was no doubt something awesome was in progress. People were camped out in small groups, working furiously on their computers, talks were packed with people who came alive in the Q&A, and everywhere you looked you found people deep in conversation with friends old and new. If you missed out on Cyphercon 4.0, you need to make an effort to be here for 5.0.

Join me after the break for the highlights of this two-day security conference nestled in the heart of Milwaukee.

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Hackaday Podcast 015: Going Low Frequency, Robotic Machines, Disk Usage For Budgets, And Cellphones Versus Weather

April 19, 2019 by 6 Comments

Hackaday Editors Mike Szczys and Elliot Williams discuss the highlights of the great hacks from the past week. On this episode we discuss wireless charging from scratch, Etch-A-Sketch selfies, the robot arm you really should build yourself, bicycle tires and steel nuts for anti-slip footwear, and bending the piezo-electric effect to act as a VLF antenna. Plus we delve into articles you can’t miss about 5G and robot firefighting.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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The Drones And Robots That Helped Save Notre Dame

April 17, 2019 by 61 Comments

In the era of social media, events such as the fire at Notre Dame cathedral are experienced by a global audience in real-time. From New York to Tokyo, millions of people were glued to their smartphones and computers, waiting for the latest update from media outlets and even individuals who were on the ground documenting the fearsome blaze. For twelve grueling hours, the fate of the 850 year old Parisian icon hung in the balance, and for a time it looked like the worst was inevitable.

The fires have been fully extinguished, the smoke has cleared, and in the light of day we now know that the heroic acts of the emergency response teams managed to avert complete disaster. While the damage to the cathedral is severe, the structure itself and much of the priceless art inside still remain. It’s far too early to know for sure how much the cleanup and repair of the cathedral will cost, but even the most optimistic of estimates are already in the hundreds of millions of dollars. With a structure this old, it’s likely that reconstruction will be slowed by the fact that construction techniques which have become antiquated in the intervening centuries will need to be revisited by conservators. But the people of France will not be deterred, and President Emmanuel Macron has already vowed his country will rebuild the cathedral within five years.

It’s impossible to overstate the importance of the men and women who risked their lives to save one of France’s most beloved monuments. They deserve all the praise from a grateful nation, and indeed, world. But fighting side by side with them were cutting-edge pieces of technology, some of which were pushed into service at a moments notice. These machines helped guide the firefighters in their battle with the inferno, and stood in when the risk to human life was too great. At the end of the day, it was man and not machine that triumphed over nature’s fury; but without the help of modern technology the toll could have been far higher.

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Televox: The Past’s Robot Of The Future

April 12, 2019 by 23 Comments

When I read old books, I like to look for predictions of the future. Since we are living in that future, it is fun to see how they did. Case in point: I have a copy of “The New Wonder Book of Knowledge”, an anthology from 1941. This was the kind of book you wanted before there was a Wikipedia to read in your spare time. There are articles about how coal is mined, how phonographs work, and the inner workings of a beehive. Not the kind of book you’d grab to look up something specific, but a great book to read if you just want to learn something interesting. In it there are a few articles about technology that seemed ready to take us to the future. One of those is the Televox — a robot from Westinghouse poised to usher in an age of home and industrial mechanical servants. Robots in 1941? Actually, Televox came into being in 1927.

If you were writing about the future in 2001, you might have pictured city sidewalks congested with commuters riding Segways. After all, in 2001, we were told that something was about to hit the market that would “change everything.” It had a known inventor, Dean Kamen, and a significant venture capitalist behind it. While it has found a few niche markets, it isn’t the billion dollar personal transportation juggernaut that was predicted.

But technology is like that. Sometimes things seem poised for greatness and disappear — bubble memory comes to mind. Sometimes things have a few years of success and get replaced by something better. Fax machines or floppy drives, for example. The Televox was a glimpse of what was to come, but not in any way that people imagined in 1941. Continue reading “Televox: The Past’s Robot Of The Future” →