So Where’s My Low Voltage DC Wall Socket?

December 21, 2016 by 185 Comments

What are the evocative sounds and smells of your childhood? The sensations that you didn’t notice at the time but which take you back immediately? For me one of them is the slight smell of phenolic resin from an older piece of consumer electronics that has warmed up; it immediately has me sitting cross-legged on our living room carpet, circa 1975.

"Get ready for a life that smells of hot plastic, son!" John Atherton [CC BY-SA 2.0], via Wikimedia Commons.
“Get ready for a life that smells of hot plastic, son!” John Atherton [CC BY-SA 2.0], via Wikimedia Commons.
That phenolic smell has gone from our modern electronics, not only because modern enclosures are made from ABS and other more modern plastics, but because the electronics they contain no longer get so hot. Our LCD TV for instance nowadays uses only 50 watts, while its 1970s CRT predecessor would have used several hundred. Before the 1970s you would not find many household appliances that used less than 100 watts, but if you take stock of modern electrical appliances, few use more than that. Outside the white goods in your kitchen and any electric heaters or hair dryers you may own, your appliances today are low-powered. Even your lighting is rapidly being taken over by LEDs, which are at their heart low-voltage devices.

There are many small technological advancements that have contributed to this change over the decades. Switch-mode power supplies, LCD displays, large-scale integration, class D audio and of course the demise of the thermionic tube, to name but a few. The result is often that the appliance itself runs from a low voltage. Where once you would have had a pile of mains plugs competing for your sockets, now you will have an equivalent pile of wall-wart power supplies. Even those appliances with a mains cord will probably still contain a switch-mode power supply inside.

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A How-To In Homebrew Design, Fab, And Assembly With Structural Framing Systems

December 14, 2016 by 42 Comments

At this point, the internet is crawling with butt-kicking homebrew 3D printers made with extruded profiles, but it’s easy to underestimate the difficulty in getting there. Sure, most vendors sell a suite of interlocking connectors, but how well do these structural framing systems actually fare when put to the task of handling a build with sub-millimeter tolerances?

I’ve been playing around with these parts for about two years. What I’ve found is that, yes, precise and accurate results are possible. Nevertheless, those results came to me after I failed and–dry, rinse, repeat–failed again! Only after I understood the limits of both the materials and assembly processes was I able to deliver square, dimensionally accurate gantries that could carry a laser beam around a half-square-meter workbed. That said, I wrote a quick guide to taming these beasts. Who are they? What flavors do they come in? How do we achieve those precision results? Dear reader, read on.

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Compiling A $22 Logic Analyzer

December 13, 2016 by 26 Comments

On my way to this year’s Hackaday SuperConference I saw an article on EE Times about someone taking the $22 Lattice iCEstick and turning it into a logic analyzer complete with a Python app to display the waveforms. This jumped out as pretty cool to me given that there really isn’t a ton of RAM on the stick, basically none that isn’t contained in the FPGA itself.

[Jenny List] has also written about the this application as created by [Kevin Hubbard] of Black Mesa Labs and [Al Williams] has a great set of posts about using this same $22 evaluation board doing ground up Verilog design using open source tools. Even if you don’t end up using the stick as a logic analyzer over the long haul, it’ll be very easy to find many other projects where you can recompile to invent a new purpose for it.

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Dawn Of The Tripteron 3D Printer

November 30, 2016 by 71 Comments

Cartesian 3D printers were the original. Then delta printers came along, and they were pretty cool too. Now, you can add tripteron printers to the mix.  The tripteron is an odd mix of cartesian and delta. The system was invented at the robotics laboratory at Université Laval in Quebec, Canada. The team who created it say that it is “isotropic and fully decoupled, i.e. each of the actuators is controlling one Cartesian degree of freedom, independently from the others.” This means that driving the bot will be almost as simple as driving a standard X/Y/Z Cartesian printer. The corollary to that are of course delta robots, which follow a whole different set of kinematic rules.

trioptera-renderA few people have experimented with tripteron printers over the years, but as far as we can see, no one has ever demonstrated a working model. Enter [Apsu], who showed up about a month ago. He started a post on the RepRap forums discussing his particular design. [Apsu] works fast, as he has now demonstrated a working prototype making prints. Sure they’re just calibration cubes, but this is a huge step forward.

[Apsu] admits that he still has a way to go in his research – especially improving the arm and joint implementation. However, he’s quite pleased that his creation has gone from a collection of parts to a new type 3D printer.  We are too — and we can’t wait to see the next iteration!

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Spinning 3D POV Display: A High School Term Project

November 16, 2016 by 25 Comments

If you are a fan of sci-fi shows you’ll be used to volumetric 3D displays as something that’s going to be really awesome at some distant point in the future. It’s been about forty years since a virtual 3D [Princess Leia] was projected to Star Wars fans from [R2D2]’s not-quite-a-belly-button, while in the real world it’s still a technology with some way to go. We’ve seen LED cubes, spinning arrays, and lasers projected onto spinning disks, but nothing yet to give us that Wow! signaling that the technology has truly arrived.

We are starting to see these displays move from the high-end research lab into the realm of hackers and makers though, and the project we have for you here is a fantastic example. [Balduin Dettling] has created a spinning LED display using multiple sticks of addressable LEDs mounted on a rotor, and driven by a Teensy 3.1. What makes this all the more remarkable is that he’s a secondary school student at a Gymnasium school in Germany (think British grammar school or American prep school).

volumetric-pov-display-built-by-high-schooler-led-boardsThere are 480 LEDs in his display, and he addresses them through TLC5927 shift registers. Synchronisation is provided by a Hall-effect sensor and magnet to detect the start of each rotation, and the Teensy adjusts its pixel rate based on that timing. He’s provided extremely comprehensive documentation with code and construction details in the GitHub repository, including a whitepaper in English worth digging into. He also posted the two videos we’ve given you below the break.

What were you building in High School? Did it involve circuit design, mechanical fabrication, firmware, and documentation? This is an impressive set of skills for such a young hacker, and the type of education we like to see available to those interested in a career in engineering.

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Star Trek Phone Dock Might As Well Be From Picard’s Night Stand

November 16, 2016 by 12 Comments

Star Trek is often credited with helping spur the development of technologies we have today — the go-to example being cell phones. When a Star Trek April Fool’s product inspires a maker to build the real thing? Well, that seems par for the course. [MS3FGX] decided to make it so. The 3D printed Star Trek-themed phone dock acts as a Bluetooth speaker and white noise generator. The result is shown off in the video below and equals the special effects you expect to find on the silver screen.

Taking a few liberties from the product it’s based on — which was much larger and had embedded screens — makes [MS3FGX]’s version a little more practical. Two industrial toggle switches control a tech cube nightlight and the internal Bluetooth speaker. An NFC tag behind the phone dock launches the pre-installed LCARS UI app and turns on the phone’s Bluetooth. Despite being a challenge for [MS3FGX] to design, the end product seems to work exactly as intended.

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Super-Sizing Leaf Collection; Hackers Doing Yardwork

November 13, 2016 by 33 Comments

For many parts of the world, the great raking has begun as deciduous trees in temperate zones drop their leaves. Of course not everyone can abide the simple yet laborious process of manual raking and so they look to technology. You can buy a handheld leaf vacuum, a pull-behind leaf sweeper, or a mower attachment that lifts leaves into hoppers. [Lou] has the latter, but it’s way too small for his taste so he super-sized his leaf collecting hardware.

The hard part of leaf collection has already been solved for [Lou]. The riding lawnmower lifts the leaves and propels them through an angled pipe into three hopper bags which we think total 9 bushels (roughly 80 gallons or 300 liters). That sounds like a lot, but anyone who has recently cleared leaves will attest that they will fill up in no time.

[Lou] builds a light-weigh 4-foot cube covered in deer netting to super-size his hopper to a whopping 51 bushels (475 gallons or 1800 liters)! His first attempt uses a pipe that falls too short to fill leaves to the top, but his final product adds longer ductwork and hits the mark perfectly.

Gardeners everywhere should be salivating right now. Leaf mulch is one of the best things you can put on your garden in the spring. Although [Lou] designed his hopper to be emptied by leaf-blower, adapting this to set the full hopper in an out-of-the-way space would help them breakdown over the winter — turning them into planter’s gold by springtime.

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