Milling A Custom 6-Pin DIN Connector

May 22, 2020 by Tom Nardi 18 Comments

When [Charles Ouweland] found himself in need of a DIN connector that had a somewhat unusual pin arrangement, he figured he could fashion his own in less time than it would take to have a replacement shipped to him. In the end it sounds as though it took a lot longer than expected, but given the worldwide situation, we don’t doubt this bespoke connector was still put to work before its eBay counterpart would have arrived.

More importantly, the connector [Charles] produced looks fantastic. If we weren’t told otherwise, we’d have assumed the finished product was commercially produced. Although to be fair, he did have a little help there. The housing and pins themselves were pulled from a sacrificial connector; his primary contribution was the insulating block that holds the pins in their proper position.

So how did he make it? He had considered using a piece of scrap material and just putting the holes in it with a drill press, but he was worried getting the aliment right. Instead, he decided to call his cheap CNC router into service. By routing his design out of copper clad PCB, he was even able to tie the appropriate pins together right in the connector.

Admittedly, we don’t see a lot of hardware that still uses DIN connectors these days. But this tip is certainly worth filing away just in case. You never know when you might find an old piece of hardware that just needs a little TLC to get up and running again. Who knows, you might even find a dumpster full of them.

IMac G4 Reborn With Intel NUC Transplant

May 19, 2020 by Tom Nardi 25 Comments

Released in 2002, Apple’s iMac G4 was certainly a unique machine. Even today, its hemispherical case and integrated “gooseneck” display is unlike anything else on the market. Whether or not that’s a good thing is rather subjective of course, but there’s no denying it’s still an attention grabber nearly 20 years after its release. Unfortunately, it’s got less processing power than a modern burner phone.

Which is why [Tom Hightower] figured it was the perfect candidate for a retrofit. Rather than being little more than a display piece, this Intel NUC powered iMac is now able to run the latest version of Mac OS. He even went as far as replacing the display with a higher resolution panel, though it sounds like it was dead to begin with so he didn’t have much choice in the matter.

Somewhere, an early 2000s Apple engineer is screaming.

The retrofit starts off with a brief teardown, which is quite interesting in itself. [Tom] notes a number of unique design elements, chief among them the circular motherboard. The two banks of memory also use different form factors, and only one of them is easily accessible to the end user. Something to think about the next time somebody tells you that Apple’s “brave” hardware choices are only a modern phenomena.

There was plenty of room inside the iMac’s dome to fit the NUC motherboard, and some extension cables and hot glue got the computer’s rear panel suitably updated with the latest-and-greatest ports and connectors. But the conversion wasn’t a total cakewalk. That iconic “gooseneck” put up quite a fight when it was time to run the new wires up to the display. Between the proprietary screws that had to be coerced out with a Dremel to the massive spring that was determined to escape captivity, [Tom] recommends anyone else looking to perform a similar modification just leave the wires on the outside of the thing. That’s what he ended up doing with the power wires for the display inverter.

If you like the idea of reviving old Apple hardware but don’t want to anger the goose, you could start on something a little easier. Like putting an iPad inside of a Macintosh Classic shell.

Jumbo LED Matrix Brings Classic Sprites To Life

May 18, 2020 by Tom Nardi 9 Comments

Despite all the incredible advancements made in video game technology over the last few decades, the 8-bit classics never seem to go out of style. Even if you weren’t old enough to experience these games when they were new, it’s impossible not to be impressed by what the early video game pioneers were able to do with such meager hardware. They’re a reminder of what can be accomplished with dedication and technical mastery.

The grid has been split up for easier printing.

If you’d like to put a little retro inspiration on your desk, take a look at this fantastic 16 x 16 LED matrix put together by [Josh Gerdes]. While it’s obviously not the only thing you could use it for, the display certainly seems particularly adept at showing old school video game sprites in all their pixelated glory. There’s something about the internal 3D printed grid that gives the sprites a three dimensional look, while the diffused glow reminds us of nights spent hunched over a flickering CRT.

The best part might be how easy it is to put one of these together for yourself. You’ve probably got most of what you need in the parts bin; essentially it’s just a WS2812B strip long enough to liberate 256 LEDs from and a microcontroller to drive them. [Josh] used an Arduino Nano, but anything compatible with the FastLED library would be a drop-in replacement. You’ll also need a 3D printer to run off the grid, and something to put the whole thing into. The 12×12 shadowbox used here looks great, but we imagine clever folks such as yourselves could make do with whatever might be laying around if you can’t nip off to the arts and crafts store right now.

Beyond looking great, this project is a fantastic reminder of how incredibly handy WS2812 LEDs really are. Whether you’re recreating iconic game sprites or fashioning your own light-up sunglasses, it’s hard to imagine how we managed before these little wonders hit the scene.

Continue reading “Jumbo LED Matrix Brings Classic Sprites To Life” →

Aladdin Lamp Shoots Flames With A Snap Of Your Fingers

May 13, 2020 by Moritz v. Sivers 4 Comments

Despite their dangers, even Marie Kondo would not convince us to abandon flamethrower projects because they literally spark joy in us. To make this flame shooting Aladdin lamp [YeleLabs] just used a 3D printer and some basic electronics.

The lamp body consists of two 3D-printed halves held together by neodymium magnets. They house a 400 kV spark generator, a fuel pump plus tank, and a 18650 Li-ion battery. The fuel pump is actually a 3 V air pump but it can also pump liquids at low pressure. As fuel [YeleLabs] used rubbing alcohol that they mixed with boric acid to give the flame a greenish tint. The blue base at the bottom of the lamp houses the triggering mechanism which magically lights up the lamp when you snap your fingers. This is achieved by a KY-038 microphone module and KY-019 relay module connected to a Digispark ATTiny85 microcontroller. When the microphone signal is above a certain threshold the relay module will simultaneously switch on the spark generator and fuel pump for 150 ms.

Although they proclaim that the device is a hand sanitizer it is probably safer to stick to using soap. The project still goes on the list of cool flamethrower props right next to the flame shooting Jack-o-Lantern.

Video after the break.

Continue reading “Aladdin Lamp Shoots Flames With A Snap Of Your Fingers” →

Teardown: Generation NEX

May 11, 2020 by Tom Nardi 13 Comments

Today if you wanted a little gadget to sit on your shelf and let you play classic games from the early console era, you’d likely reach for the Raspberry Pi. With slick emulator front-ends like RetroPie and DIY kits available on Amazon, you don’t even need to be a technical wizard or veteran penguin wrangler to set it up. If you can follow an online tutorial, you can easily cram the last few decades of gaming into a cheap and convenient package.

But things were a bit different back in 2005. There weren’t a lot of options for playing old games on the big screen, and what was out there tended to be less than ideal. You could hack an original Xbox or gut an old laptop to make an emulation box that could comfortably blend in with your DVD player, but that wasn’t exactly in everyone’s wheelhouse. Besides, what if you had the original cartridges and just wanted to play them on a slightly more modern system?

I’m willing to bet whoever wrote this owns a katana.

Enter Messiah, and their Generation NEX console. As you might have gathered from their ever-so-humble name, Messiah claimed their re-imagined version of the Nintendo Entertainment System would “Bring Gaming Back to Life” by playing the original cartridges with enhanced audio and visual clarity. It also featured integrated support for wireless controllers, which at the time was only just becoming the standard on contemporary consoles. According to the manufacturer, the Generation NEX used custom hardware based on the “NES algorithm” that offered nearly 100% game compatibility.

Unfortunately, the system was a complete bomb. Despite Messiah’s claims, the Generation NEX ended up being yet another “NES-on-a-chip” (NOAC) clone, and a pretty poor one at that. Reviewers at the time reported compatibility issues with many popular titles, despite the fact that they were listed as working on Messiah’s website. The touted audio and video improvements were nowhere to be found, and in fact many users claimed the original NES looked and sounded better in side-by-side comparisons.

It didn’t matter how slick the console looked or how convenient the wireless controllers were; if the games themselves didn’t play well, the system was doomed. Predictably the company folded not long after, leaving owners stuck with the over-priced and under-performing consoles. Realistically, most of them ended up in landfills. Today we’ll take a look inside a relatively rare survivor and see just what nostalgic gamers got for their money in 2005.

Continue reading “Teardown: Generation NEX” →

Hoverboard Becomes Kart In Easy Build

May 6, 2020 by Zoe Skyforest 11 Comments

The hoverboard furnished to the world in the 2010s was not the one promised to us by Hollywood. Rather than a skateboard without wheels, we got a handsfree Segway, delivering faceplanting fun for the whole family. [Emanuel Feru] decided to repurpose his into a much safer electric kart.

The build starts with a pedal-powered children’s kart, which has its drivetrain and rear axle removed. The hoverboard is bolted in its place, with its track and wheel size conveniently similar enough to make this practical. The original circuitboards are left in place, reprogrammed with custom firmware for their new role. [Emanuel]’s code enables the stock hardware to drive the motors with Field Oriented Control, for better efficiency. Additionally, the hardware reads a set of pedals cribbed from a PC racing wheel for throttle input, replacing the original gyrometer setup. With field weakening enabled, [Emanuel] reports the kart reaching up to 40 km/h.

It’s a tidy hack that makes great use of all the original hoverboard hardware, rather than simply throwing new parts at the problem. We’ve seen similar hacks before, with Segways in lieu of 2015’s most dangerous Christmas gift. Video after the break.

Continue reading “Hoverboard Becomes Kart In Easy Build” →

Celebrate Spring With A DIY Vibration Sensor

May 6, 2020 by Kristina Panos 10 Comments

Is your heaving pile of electronic parts shrinking by the day as you finish old back-burnered projects and come up with new ones? Try an old pastime that never gets old: rolling your own sensors using household objects. [Nematic!] needs a way to sense vibration for an upcoming project. Instead of spending $1 plus shipping and waiting who knows how long for a spring vibration sensor to come in the mail, they made one in a matter of minutes.

A spring vibration sensor is a simple device that can be used as a poor man’s accelerometer, or simply to detect vibration. All you need is a length of conductive wire, a 10 kΩ resistor, and a way to pick up those good vibrations. For the purposes of demonstration, [Nematic!] is using an Arduino Nano in the short build video after the break.

The wire is wound around the threads of a bolt to form a coil that’s just large enough for a resistor to fit inside. One end of the coil is connected to 5 V, and one leg of the resistor connects to an input pin. Together, they form a normally-open switch. When vibrations force the free ends of both to touch, the circuit is complete and the pin is pulled high.

If you make one of these and find the sensitivity is off, just twist up a new coil with stiffer or softer wire depending on the problem. Iterating doesn’t get much cheaper than wrapping wire around a bolt. We can’t wait to see how [Nematic!] will use this sensor. In the meantime, we’re planning to use one to detect when the dryer stops running and send a text.

Speaking of bargain basement sensors, did you know you can detect water leaks with two pennies, an aspirin, and a clothespin? These projects demonstrate the kind of ingenuity that can win you a pile of toys in our new Making Tech At Home contest, running now through July 28th, 2020.

Continue reading “Celebrate Spring With A DIY Vibration Sensor” →