US Navy Looking To Retire Futuristic Prototype Ships

From the Age of Sail through to the Second World War, naval combat was done primarily in close quarters and with cannons. Naturally the technology improved quite a bit in those intervening centuries, but the idea was more or less the same: the ship with the most guns and most armor was usually the one that emerged victorious. Over the years warships became larger and heavier, a trend that culminated in the 1940s with the massive Bismarck, Iowa, and Yamato class battleships.

But by the close of WWII, the nature of naval combat had begun to change. Airplanes and submarines, vastly improved over their WWI counterparts, presented threats from above and below. A few years later, the advent of practical long-range guided missiles meant that adversaries no longer had to be within visual range to launch their attack. Going into the Cold War it became clear that to remain relevant, warships of the future would need to be smaller, faster, and smarter.

The aft flight deck of a modular LCS

It was this line of thinking that lead the US Navy to embark on the Littoral Combat Ship (LCS) program in the early 2000s. These ships would be more nimble than older warships, able to quickly dash through shallow coastal waters where adversaries couldn’t follow. Their primary armament would consist of guided missiles, with fast firing small-caliber guns being relegated to defensive duty. But most importantly, the core goal of the LCS program was to produce a modular warship.

Rather than being built for a single task, the LCS would be able to perform multiple roles thanks to so-called “mission modules” which could be quickly swapped out as needed. Instead of having to return to home port for a lengthy refit, an LCS could be reconfigured for various tasks at a commercial port closer to the combat area in a matter of hours.

A fleet of ships that could be switched between combat roles based on demand promised to make for a more dynamic Navy. If the changing geopolitical climate meant they needed more electronic reconnaissance vessels and fewer minesweepers, the Navy wouldn’t have to wait the better part of a decade to reshuffle their assets; the changeover could happen in a matter of weeks.

Unfortunately, the Littoral Combat Ships have been plagued with technical problems. Citing the expensive refits that would be required to keep them operational, the Navy is now looking at retiring the first four ships in the fleet, the newest of which is just six years old.

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Hacked Prosthesis Leads To Mind-Controlled Electronic Music

As amazing as prosthetic limbs have become, and as life-changing as they can be for the wearer, they’re still far from perfect. Prosthetic hands, for instance, often lack the precise control needed for fine tasks. That’s a problem for [Bertolt Meyer], an electronic musician with a passion for synthesizers with tiny knobs, a problem he solved by hacking his prosthetic arm to control synthesizers with his mind. (Video, embedded below.)

If that sounds overwrought, it’s not; [Bertolt]’s lower arm prosthesis is electromyographically (EMG) controlled through electrodes placed on the skin of his residual limb. In normal use, he can control the servos inside the hand simply by thinking about moving muscles. After experimenting a bit with an old hand, he discovered that the amplifiers in the prosthesis could produce a proportional control signal based on his inputs, and with a little help from synthesizer manufacturer KOMA Electronik, he came up with a circuit that can replace his hand and generate multiple control voltage channels. Plugged into any of the CV jacks on his Eurorack modular synths, he now has direct mind control of his music.

We have to say this is a pretty slick hack, and hats off to [Bertolt] for being willing to do the experiments and for enlisting the right expertise to get the job done. Interested in the potential for EMG control? Of course there’s a dev board for that, and [Bil Herd]’s EMG signal processing primer should prove helpful as well.

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A Raspberry Pi Terminal That’s Always Within Reach

Inspired by films such as The Matrix, where hackers are surrounded by displays and keyboards on articulated arms, [Jay Doscher] created this cyberpunk “floating” terminal so your favorite Linux single board computer is always close at hand. Do you actually need such a thing mounted to the wall next to the workbench? Probably not. But when has that ever stopped a Hackaday reader?

[Jay] has come up with a modular design for the “A.R.M. Terminal” that allows the user to easily augment it with additional hardware. The 3D printed frame of the terminal has hardpoints to bolt on new modules, which thanks to threaded metal inserts, will have no problem surviving multiple configurations.

This initial version features a panel on the left side that holds various buttons and switches attached to the Pi’s GPIO pins. With a bit of code, it’s easy to pick up the status of these controls and use them to fire off whatever tasks your imagination can come up with. On the bottom [Jay] has mounted a stand-alone VFD audio spectrum display that’s hooked up to the Pi’s 3.5 mm jack. It’s totally unnecessary and costs as much as the Raspberry Pi itself, but it sure is pretty.

If there’s a downside to the design, it’s that the only display currently supported is the official Raspberry Pi touchscreen which is only 800×480 and a bit pricey compared to more modern panels. On the other hand, there’s something to be said for the standardized bolt pattern on the back of the official screen; so if you want to use a higher resolution display, be prepared to design your own mounting bracket. Extra points if you share your changes with the rest of the class.

For anyone who likes the look of the A.R.M. Terminal but isn’t too keen on being tethered to the wall, you’re in luck. [Jay] previously created the Raspberry Pi Recovery Kit which shares many of the same design principles but puts them into a ruggedized case that’s ready for life in the field.

Modular Solar-Powered IoT Sensors

Bringing a product to market is not easy, if it were everyone would be doing it, and succeeding. The team at Pycno is in the process of launching their second product, a modular solar powered IoT unit called Pulse. It’s always interesting to get an inside look when a company is so open during the development process, and see how they deal with challenges.

Pycno’s first product was a solar powered sensor suite for crops. This time round they are keeping the solar part, but creating a modular system that can accept wired or wireless connections (2G/3G/4G, WiFi, LoRa, GPS and Bluetooth 5) or modules that slide into the bottom of the unit. They plan to open source the module design to allow other to design custom modules, which is a smart move since interoperability can be a big driving factor behind adoption. The ease of plugging in sensors is a very handy feature, since most non-Hackaday users would probably prefer to not open up expensive units to swap out sensors. The custom solar panel itself is pretty interesting, since it features an integrated OLED display. It consists of a PCB with the cutout for the display, with solar cells soldered on before the whole is laminated to protect the cells.

Making a product so completely modular also has some pitfalls, since it can be really tricky to market something able to do anything for anybody. However, we wish them the best of luck with their Kickstarter (video after the break) and look forward to seeing how the ecosystem develops.

When a large community develops around a modular ecosystem, it can truly grow beyond the originator’s wildest dreams. Just look at Arduino and Raspberry Pi. We’re also currently running a contest involving boards for the Feather form factor if you want to get in on the act. Continue reading “Modular Solar-Powered IoT Sensors”

A Modular System For Building Heavy Duty 18650 Battery Packs

With 18650 cells as cheap and plentiful as they are, you’d think building your own custom battery packs would be simple. Unfortunately, soldering the cells is tricky, and not everyone is willing to invest in a spot welding setup just to put the tabs on them. Of course that’s only half the battle, you’ll still want some battery protection and management onboard to protect the cells.

The lack of a good open source system for pulling all this together is why [Timothy Economu] created DKblock. Developed over the last three years, his open source system allows users to assemble large 18650 battery packs for electric vehicles or home energy storage, complete with integrated intelligent management and protection systems. Perhaps best of all there’s no welding required, the packs simply get bolted together.

Each block of batteries is assembled using screws and standoffs in conjunction with ABS plastic cell holders. A PCB is placed on each side of the stack, and with tabs not unlike what you’d see in a traditional battery compartment, all the cells get connected without having to solder or weld anything to them. This allows for the rapid assembly of battery packs from 7.2 VDC all the way up to 150 VDC , and means individual cells can easily be checked and replaced in the future should the need arise.

For monitoring the cells, a “Block Manager” board is installed on each block, which communicates wirelessly to a “Pack Supervisor” board that monitors the overall health of the system. Obviously, such a robust system is probably a bit overkill if you’re just looking to build a pack for your quadcopter, but if you’re looking to build a DIY Powerwall or juice up a custom electric vehicle, this could be the battery management system you’ve been looking for.

An Open Source Toolbox For Studying The Earth

Fully understanding the planet’s complex ecosystem takes data, and lots of it. Unfortunately, the ability to collect detailed environmental data on a large scale with any sort of accuracy has traditionally been something that only the government or well-funded institutions have been capable of. Building and deploying the sensors necessary to cover large areas or remote locations simply wasn’t something the individual could realistically do.

But by leveraging modular hardware and open source software, the FieldKit from [Conservify] hopes to even the scales a bit. With an array of standardized sensors and easy to use software tools for collating and visualizing collected data, the project aims to empower independent environmental monitoring systems that can scale from a handful of nodes up to several hundred.

We’ve all seen more than enough DIY environmental monitoring projects to know there’s nothing particularly new or exciting about stuffing a few cheap sensors into a plastic container. But putting high quality, reliable hardware into large scale production is another thing entirely. Especially when your target user may have limited technical knowledge.

That’s why FieldKit is designed around a common backplane with modular sensors and add-on boards that can be plugged in and easily configured with a smartphone application. Whether the node is going to be mounted to a pole and powered by a solar panel, or attached to a buoy, most of the hardware stays the same.

While the electronics and the software interface are naturally the stars of the show here, we can’t help but also be impressed with the enclosure for the FieldKit. It seems a minor thing, but as we’ve seen from the projects that have come our way over the years, finding a box to put your hardware in that’s affordable, adaptable, and weatherproof is often a considerable challenge in itself. Rather than using something commercially available, [Conservify] has designed their own enclosure that’s inspired by the heavy duty (but prohibitively expensive) cases from Pelican. It features a replaceable panel on one side where the user can pop whatever holes will be necessary to wire up their particular project without compromising the case itself; just get a new panel when you want to reconfigure the FieldKit for some other task. Prototypes have already been 3D printed, and the team will be moving to injection molded versions in the near future.

As a finalist in the 2019 Hackaday Prize, FieldKit exemplifies everything we’re looking for this year: a clear forward progression from prototype to final hardware, an obvious need for mass production, and the documentation necessary to show why this project is deserving of the $125,000 grand prize up for grabs.

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Robot Joints Go Modular With This Actuator Project

[John Lauer] has been hard at work re-thinking robot arms. His project to create modular, open source actuators that can be connected to one another to form an arm is inspiring, and boasts an impressively low parts cost as well. The actuators are each self-contained, with an ESP32 and a design that takes advantage of the form factors of inexpensive modules and parts from vendors like Aliexpress.

Flex spline in action, for reducing backlash

Each module has 3D printed gears (with an anti-backlash flex spline), an RGB LED for feedback, integrated homing, active cooling, a slip ring made from copper tape, and a touch sensor dial on the back for jogging and training input. The result is a low backlash, low cost actuator that keeps external wiring to an absolute minimum.

Originally inspired by a design named WE-R2.4, [John] has added his own twist in numerous ways, which are best summarized in the video embedded below. That video is number three in a series, and covers the most interesting developments and design changes while giving an excellent overview of the parts and operation (the video for part one is a basic overview and part two shows the prototyping process, during which [John] 3D printed the structural parts and gears and mills out a custom PCB.)

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