Building An IoT Drill Press For Reasons Unknown

December 6, 2016 by Dan Maloney 22 Comments

He’s a little cagey about the reasons, but [Ivan Miranda] plans to put a drill press on the internet. What could go wrong with that?

We’ll take [Ivan] at his word that there’s a method to this madness and just take a look at the build itself, in the hopes that it will inspire someone to turn their lowly drill press into a sorta-kinda 2-axis milling machine. [Ivan] makes extensive use of his 3D printer to fabricate the X-axis slide that bolts to the stock drill press table. And before anyone points out the obvious, [Ivan] already acknowledges that the slide is way too flimsy to hold up to much serious drilling, especially considering the huge mechanical advantage of the gearing he used to replace the quill handle for a powered Z-axis. The motor switch was also replaced with a solid state relay. The steppers, relay, and limit switches are all fed into a Teensy that talks to an ESP8266, which will presumably host a web interface to put this thing online.

The connected aspects of the drill press become a little more clear after the break.

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Spinning 3D POV Display: A High School Term Project

November 16, 2016 by Jenny List 25 Comments

If you are a fan of sci-fi shows you’ll be used to volumetric 3D displays as something that’s going to be really awesome at some distant point in the future. It’s been about forty years since a virtual 3D [Princess Leia] was projected to Star Wars fans from [R2D2]’s not-quite-a-belly-button, while in the real world it’s still a technology with some way to go. We’ve seen LED cubes, spinning arrays, and lasers projected onto spinning disks, but nothing yet to give us that Wow! signaling that the technology has truly arrived.

We are starting to see these displays move from the high-end research lab into the realm of hackers and makers though, and the project we have for you here is a fantastic example. [Balduin Dettling] has created a spinning LED display using multiple sticks of addressable LEDs mounted on a rotor, and driven by a Teensy 3.1. What makes this all the more remarkable is that he’s a secondary school student at a Gymnasium school in Germany (think British grammar school or American prep school).

There are 480 LEDs in his display, and he addresses them through TLC5927 shift registers. Synchronisation is provided by a Hall-effect sensor and magnet to detect the start of each rotation, and the Teensy adjusts its pixel rate based on that timing. He’s provided extremely comprehensive documentation with code and construction details in the GitHub repository, including a whitepaper in English worth digging into. He also posted the two videos we’ve given you below the break.

What were you building in High School? Did it involve circuit design, mechanical fabrication, firmware, and documentation? This is an impressive set of skills for such a young hacker, and the type of education we like to see available to those interested in a career in engineering.

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Sonic 3D Printer Auto Bed Leveling Makes A Swoosh

July 18, 2016 by Moritz Walter 49 Comments

3D Printering: the final frontier. These are the voyages of another 3D printer hack. Its mission: to explore strange new ways of leveling a print bed.

So far, we’ve had servo probes, Allen key probes, Z-sled probes, inductive and capacitive contactless switches, just to name a few. All of them allow a 3D printer to probe its print bed, calculate a correction plane or mesh, and compensate for its own inherent, time variant, inaccuracies.

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Hackaday Prize Entry: MyComm Handheld Satellite Messenger

June 27, 2016 by Moritz Walter 54 Comments

We live in a connected world, but that world ends not far beyond the outermost cell phone tower. [John Grant] wants to be connected everywhere, even in regions where no mobile network is available, so he is building a solar powered, handheld satellite messenger: The MyComm – his entry for the Hackaday Prize.

The MyComm is a handheld touch-screen device, much like a smartphone, that connects to the Iridium satellite network to send and receive text messages. At the heart of his build, [John] uses a RockBLOCK Mk2 Iridium SatComm Module hooked up to a Teensy 3.1. The firmware is built upon a FreeRTOS port for proper task management. Project contributor [Jack] crafted an intuitive GUI that includes an on-screen keyboard to write, send and receive messages. A micro SD card stores all messages and contact list entries. Eventually, the system will be equipped with a solar cell, charging regulator and LiPo battery for worldwide, unconditional connectivity.

2016 will be an interesting year for the Iridium network since the first satellites for the improved (and backward-compatible) “Iridium NEXT” network are expected to launch soon. At times the 66 Iridium satellites currently covering the entire globe were considered a $5B heap of space junk due to deficiencies in reliability and security. Yet, it’s still there, with maker-friendly modems being available at $250 and pay-per-use rates of about 7 ct/kB (free downstream for SDR-Hackers). Enjoy the video of [Jack] explaining the MyComm user interface:

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Curiously Delightful Things Done With Lasers And Projectors

May 2, 2016 by Mike Szczys 1 Comment

Seb Lee-Delisle has built a career around large installations that use powerful lasers and high-end projects to make people happy. It’s a dream job that came to fruition through his multi-discipline skill set, his charismatic energy, and a mindset that drives him to see how he can push the boundaries of what is possible through live interaction.

His talk at the Hackaday | Belgrade conference is about his Laser Light Synth project, but we’re glad he also takes a detour into some of the other installations he’s built. The synth itself involves some very interesting iterative design to end up with a capacitive touch audio keyboard that is lit with addressable LEDs. It controls a laser that projects shapes and images to go along with the music, which sounds great no matter who is at the keyboard thanks to some very creative coding. As the talk unfolds we also hear about his PixelPyros which is essentially a crowd-controlled laser fireworks show.

See his talk below and join us after the break for a few extra details.

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Teensy Gets A Prop Shield

March 29, 2016 by Brian Benchoff 21 Comments

God of microcontrollers and king of electrons [Paul Stoffregen] is famous for his Teensy microcontroller dev boards, and for good reason. If you have a project that does more than blink a few pins, but doesn’t need to run a full Linux build, any one of the Teensy dev boards are a great option. As a dev board, [Paul] has released a few ‘shields’ that add various functionality – for example the audio adapter board that is able to play CD quality audio and perform DSP and FFT operations. Now, [Paul] has launched a new shield designed for interactive light and sound effects on art installations and for the rest of the crew at Burning Man. It’s called the Prop Shield, and adds more sensors, audio amps, and blinkies than a Teensy has ever had.

The Teensy Prop shield is equipped with 10DOF motion sensors, including a FXOS8700 accelerometer/magnetometer, a FXAS21002 gyroscope, and an MPL3115 altimeter and temperature sensor. A two Watt LM48310 audio amplifier can drive 4 or 8 ohm speakers, and 8 Megabytes of Flash memory can hold all the data for audio or a very long string of APA102 individually addressable LEDs.

The combination of motion sensors, audio amplifiers, and LED drivers may seem like an odd combination, but this is a shield for very odd projects. Stage effect, wearables, and handheld props become very easy with this board, and haunted houses are about to get really cool. With the on-board Flash, this board makes for a very capable data logger, and although the altitude sensor only reads pressure up to about 40,000 feet, this could be a very handy board for high altitude balloons.

The Prop Shield is available now in [Paul]’s shop. There are two versions, one ‘wit’ the motion sensors for $19.50, and the other ‘witout’ motion sensors for $8.40. The distinction is based on the Philly Cheesesteak protocol.

For the last few weeks, [Paul] has put the prop shield in the hands of a few dozen beta testers. Their impressions are in a forum thread, and like all of [Paul]’s projects, the response has been very good.

RGB LED Ceiling Display

December 20, 2015 by Anool Mahidharia 8 Comments

Disco Floor’s are passé. [dennis1a4] turned them upside down and built an awesome RGB LED ceiling display using some simple hardware and a lot of elbow grease. His main room ceiling was exactly 32 ft x 20 ft and using 2 sq. ft tiles, he figured he could make a nice grid using 160 WS2812B RGB LEDs. A Teensy mounted in the ceiling does all the heavy lifting, with two serial Bluetooth modules connected to it. These get connected to two Bluetooth enabled NES game controllers. Each of the NES controller is stuffed with an Arduino Pro Mini, a Bluetooth module, Li-Ion battery and a USB charge controller.

Bluetooth is in non-secure mode, allowing him to connect to the Teensy, and control the LEDs, from other devices besides the NES controllers. The Teensy is mounted at the centre of the ceiling to ensure a good Bluetooth link. Programming required a lot of thought and time but he did manage to include animations as well as popular games such as Snake and Tetris.

The hard part was wiring up all of the 160 LED pixels. Instead of mounting the 5050 SMD LED’s on PCBs, [dennis1a4] wired them all up “dead bug” style. Each pixel has one LED, a 100nF decoupling capacitor, and 91 ohm resistors in series with the Data In and Data Out pins – these apparently help prevent ‘ringing’ on the data bus. Check the video for his radical soldering method. Each SMD LED was clamped in a machine shop vice, and the other three parts with their leads preformed were soldered directly to the LED pins.

The other tedious task was planning and laying out the wiring harness. Sets of 10 LEDs were first wired up on the shop bench. He then tacked them up to the ceiling and soldered them to the 14 gauge main harness. The final part was to put up the suspended ceiling and close the 2 sq. ft. grids with opaque plastic.

[dennis1a4] did some trials to figure out the right distance between each LED and the panel to make sure they were illuminated fully without a lot of light bleeding in to adjacent panels. This allowed him to get away without using baffles between the tiles.

Check out the video to see a cool time-lapse of the whole build.

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