Spark Plug Lights the Darkness

When you have an idea, just go build it. That’s the approach that [GordsGarage] takes with most of his projects, and he’s back in the machine shop again. This time it’s with a rather unique oil candle that uses a spark plug as inspiration. We have to say, the results are on fire.

thumbThe spark plug candle was fashioned out of a single piece of 6061 aluminum. To create the scale model, first the stock metal hit the lathe to create the “insulator” section of the plug. From there, he milled in the hex bolt section, then it hit the lathe again to create the threaded section. The inside was bored out to create space for the wick and oil, and then the electrode was installed just above the flame.

This is a pretty impressive scale model and has a great finished look. The only thing that isn’t to scale is the gap for the electrode which is completely necessary to keep the candle from getting smothered. It’s an interesting, unique idea too, which is something that [GordsGarage] excels at. And, if you want to scale his model up a little bit, perhaps you can find some inspiration from this other candle.

Custom Machined Triple Threat Slingshot

Time was when a lad in need of a ranged weapon would hack a slingshot together out of a forked tree branch and a strip of inner tube. Slingshot design has progressed considerably since [Dennis the Menace]’s day, but few commercially available slingshots can match up to the beauty and functionality of this magnificently machined multipurpose handheld weapon system.

Making it clear in his very detailed build log that this is but a prototype for a design he’s working on, [Gord] has spared little effort to come up with a unique form factor that’s not only functional as a slingshot, but also provides a few surprises: a magazine that holds nine rounds of ammo with magnets; knuckle protection on the hand grip that would deal a devastating left hook; and an interchangeable base that provides a hang loop or allows mounting a viciously sharp broadhead hunting arrow tip for somewhat mysterious purposes. There’s plenty to admire in the build process as well – lots and lots of 6061 billet aluminum chips from milling machine and lathe alike. All told, a nice piece of craftsmanship.

For a more traditional slingshot design with a twist, check out this USB-equipped slingshot that talks to Angry Birds. And when your taste in slingshots run more toward the ridiculously lethal, [Jörg Sprave]’s machete launcher never disappoints.

[Thanks Leslie!]

Hackaday Links: August 2, 2015

Over the last few years, Maker’s Asylum in Mumbai has grown from a garage to a very well stocked workspace with 140 members. They’re getting kicked out at the end of the month and they need some help. We just had a meetup at the Delhi branch of Maker’s Asylum, and these guys and gals are really cool.

Speaking of crowdfunding campaigns for hackerspaces, South Central Pennsylvania might be getting its own hackerspace. The 717 area code is a vast wasteland when it comes to anything anyone reading Hackaday would consider interesting, despite there being plenty of people who know their way around CNC machines, soldering irons, and welders. This needs to happen.

Need some help with Bluetooth standards? Tektronix has you covered with a gigantic poster of the physical layer. If only there were a repository of these handy, convenient reference posters.

Forgings and castings make for great YouTube videos, and this aluminum bell casting is no exception. There’s about 18 pounds of aluminum in there, which is pretty large as far as home casting goes.

Electronic Goldmine has an assortment of grab bags – spend a few dollars get a bag of chips, LEDs, diodes, or what have you. What’s in these grab bags? [alpha_ninja] found out. There’s some neat stuff in there, except for the ‘SMD Mixture’ bag.

Remember the found case molds for the Commodore 64C that became a Kickstarter? It’s happening again with the Amiga 1200. This is a new mold with a few interesting features that support the amazing amount of upgrades that have come out for this machine over the years. Being new molds, the price per piece is a little high, but that’s your lesson in manufacturing costs for the day.

You Betta’ Recognize the Aluminum Beverage Can

He’s back, [Bill Hammack] aka The Engineer Guy. He has a habit of revealing how the ordinary is extraordinary with a meticulous unveiling of all the engineering that goes into a thing. This time around it’s the aluminum beverage can. You might know it as a soda can, a beer can, or a salt-free air can. But we challenge you find someone who isn’t intimately familiar with these containers.

We know what you’re thinking: you already saw how these come into being on an episode of How It’s Made. You’re wrong. We saw that episode too. But just give [Bill] a few minutes of your time and he’ll suck you in for the rest of the episode. Now the die-forming of the base and side-wall, we’ll give it to you that you know what that’s all about. But then [Bill] busts into the history of these containers, citing the aluminum savings through reducing the top diameter of the can. He rounds it out with a celebration of the ingenuity of the modern “stay-on” tab which should make your glasses fall off with excitement.

If this is your first time hearing of The Engineer Guy you have a delightful weekend ahead of you. Binge watch his entire back cataolog! Our favorites include an analysis of a mechanical Fourier computer and the concepts involved in color anodization. We even read his book.

Continue reading “You Betta’ Recognize the Aluminum Beverage Can”

Machining A Yo-Yo With Speed Holes

A while ago, [Gord] received a notice from his daughter’s school looking for silent auction donations for a fundraiser. It’s pretty much a bake sale, only [Gord] gets to build something. He has a pretty nice machine shop, and eventually settled on building a pair of beautiful vacillating vertical pendulums. They’re yo-yos, in case you were wondering what that meant.

Each half is cut out of a 2.5″, with both sides of each half faced off and tapped. From there, eighteen speed holes shave off 22 grams of weight. The sides of the yo-yo are shaved down to a thickness of half an inch, a 14° bevel is put on each face, the edges are chamfered at 30°, and everything is polished up.

Sending a bare metal yo-yo to a raffle is apparently a little uncouth, so [Gord] anodized each half of the yo-yos in a bath of sulfuric acid, then applied dye to the surface. With everything assembled, a fancy glass and metal case was constructed and a certificate of authenticity printed out. It’s a brilliant final touch to a great project, we just wish we knew how the yo-yo performed.

Thanks [Chris] for sending this in.

Sleek Desk Lamp Changes Colors Based on Sun Position

[Connor] was working on a project for his college manufacturing class when he came up with the idea for this sleek desk lamp. As a college student, he’s not fond of having his papers glowing brightly in front of him at night. This lamp takes care of the problem by adjusting the color temperature based on the position of the sun. It also contains a capacitive touch sensor to adjust the brightness without the need for buttons with moving parts.

The base is made from two sheets of aluminum and a bar of aluminum. These were cut and milled to the final shape. [Connor] found a nice DC barrel jack from Jameco that fits nicely with this design. The head of the lamp was made from another piece of aluminum bar stock. All of the aluminum pieces are held together with brass screws.

A slot was milled out of the bottom of the head-piece to make room for an LED strip and a piece of 1/8″ acrylic. This piece of acrylic acts as a light diffuser.  Another piece of acrylic was cut and added to the bottom of the base of the lamp. This makes for a nice glowing outline around the bottom that gives it an almost futuristic look.

The capacitive touch sensor is a pretty simple circuit. [Connor] used the Arduino capacitive touch sensor library to make his life a bit easier. The electronic circuit really only requires a single resistor between two Arduino pins. One of the pins is also attached to the aluminum body of the lamp. Now simply touching the lamp body allows [Connor] to adjust the brightness of the lamp.

[Connor] ended up using an Electric Imp to track the sun. The Imp uses the wunderground API to connect to the weather site and track the sun’s location. In the earlier parts of the day, the LED colors are cooler and have more blues. In the evening when the sun is setting or has already set, the lights turn more red and warm. This is easier on the eyes when you are hunched over your desk studying for your next exam. The end result is not only functional, but also looks like something you might find at that fancy gadget store in your local shopping mall.

The Tumblemill: Homemade CNC Milling

[Jens] aka [Tumblebeer] has compiled an impressive overview of the Tumblemill, his homemade CNC mill. It warms our hearts to learn that [Tumblebeer] was inspired to pursue electronics by projects featured here on Hackaday, even if it means he dropped out of med school to pursue electrical engineering. We’re glad he’s following his passion, though, and reading through his blog reveals just how far he’s come: from fiery disaster in his first projects to a gradual obsession with making a CNC device, [Tumblebeer] has made plenty of mistakes along the way, but that’s how it should be.

His first iteration was a CNC router that used rubber wheels as linear bearings. It worked…barely. His latest build grew out of meticulous Solidworks modelling, with a moving gantry design constructed largely from aluminum, and upgraded linear motion: this time a bit overkill, using HIWIN HGH20CA blocks. Rather than sourcing a traditional spindle mount, [Tumblebeer] opted for the housing from a LM50UU bearing, which provided both the perfect fit and a sturdier housing for his 2.2kw spindle.

Visit his project blog for the details behind the mill’s construction, including a lengthy installment of upgrades, and hang around for a demo video below, along with the obligatory (and always appreciated) inclusion of the Jolly Wrencher via defacing an Arduino.

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