Micro-Sized Flex For Commercial Quality Bodging

July 29, 2019 by Kerry Scharfglass 9 Comments

We love watching the creativity unleashed by the democratization of once-exotic technologies. The casualness by which one can order a cheap, small run of PCBs has unlocked a flood of fine pitch components and projects which look commercial quality even with a total build volume of one. Now the once mythical flex PCB has been falling from it’s stratospheric pricing and with OSHPark’s offering it feels like we’re at the inflection point. [qwertymodo] leveraged this by creating a beautifully twisted flex to add link port support to the Super Game Boy

In the mid-90’s Nintendo released the Super Game Boy, a cartridge for the SNES which allowed you to play Game Boy games on the big screen. Each cartridge was in fact an entire Game Boy with the appropriate hardware to present it in a way the host console could interface with, but missing some of the hardware a standalone Game Boy would include like a link port to connect it to another system. This mod fixes this limitation by bridging the correct pins out from the CPU to a breakout board which includes the link port connector. For general background on what’s going on here, check out [Brian]’s article from April describing a different mod [qwertymodo] executed to the same system.

What’s fascinating is how elegant the mod is. Using a a flex here to create a completely custom, strangely shaped, one-of-a-kind adapter for this random IC, in low volume is an awesome example of the use of advanced manufacturing techniques to take our hacks to the next level. It reminds us a little of the method [Scotty] used to add the headphone jack to his iPhone 7 back in 2017. At the time that seemed like a technology only available to hackers who could speak a little Mandarin and lived in Shenzhen.

Detailed information on this hack is a little spread out. There is slightly more info in these tweets, and if you have a Super Game Boy crying out for a link port the adapter flexes are sometimes available here. Look beyond the break to see what the mod originally looked like sans-flex.

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USB-C: One Plug To Connect Them All, And In Confusion Bind Them

July 29, 2019 by Roger Cheng 53 Comments

USB stands for Universal Serial Bus and ever since its formation, the USB Implementers Forum have been working hard on the “Universal” part of the equation. USB Type-C, which is commonly called USB-C, is a connector standard that signals a significant new chapter in their epic quest to unify all wired connectivity in a single specification.

Many of us were introduced to this wonder plug in 2015 when Apple launched the 12-inch Retina MacBook. Apple’s decision to put everything on a single precious type-C port had its critics, but it was an effective showcase for a connector that could handle it all: from charging, to data transfer, to video output. Since then, it has gradually spread to more devices. But as the recent story on the Raspberry Pi 4’s flawed implementation of USB-C showed, the quest for a universal connector is a journey with frequent setbacks.

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Taking A Peek Inside Amazon’s Latest Dot

July 29, 2019 by Tom Nardi 37 Comments

Like a million or so other people, [Brian Dorey] picked up a third generation Echo Dot during Amazon’s big sale a couple weeks ago. Going for less than half its normal retail price, he figured it was the perfect time to explore Amazon’s voice assistant offerings. But the low price also meant that he didn’t feel so bad tearing into the thing for our viewing pleasure.

By pretty much all accounts, the Echo Dot line has been a pretty solid performer as far as corporate subsidized home espionage devices go. They’re small, fairly cheap, and offer the baseline functionality that most people expect. While there was nothing precisely wrong with the earlier versions of the Dot, Amazon has used this latest revision of the device to give the gadget a more “premium” look and feel. They’ve also tried to squeeze a bit better audio out of the roughly hockey puck sized device. But of course, some undocumented changes managed to sneak in there as well.

For one thing, the latest version of the Dot deletes the USB port. Hackers had used the USB port on earlier versions of the hardware to try and gain access to the Android (or at least, Amazon’s flavor of Android) operating system hiding inside, so that’s an unfortunate development. On the flip side, [Brian] reports there’s some type of debug header on the bottom of the device. A similar feature allowed hackers to gain access to some of Amazon’s other voice assistants, so we’d recommend hopeful optimism until told otherwise.

The Echo Dot is powered by a quad-core Mediatek MT8516BAAA 64-bit ARM Cortex-A35 processor and the OS lives on an 8GB Samsung KMFN60012M-B214 eMMC. A pair of Texas Instruments LV320ADC3101 ADCs are used to process the incoming audio from the four microphones arranged around the edge of the PCB, and [Brian] says there appears to be a Fairchild 74LCX74 flip-flop in place to cut the audio feed when the user wants a bit of privacy.

Of course, the biggest change is on the outside. The new Dot is much larger than the previous versions, which means all the awesome enclosures we’ve seen for its predecessor will need to be reworked if they want to be compatible with Amazon’s latest and greatest.

A New KiCAD Tutorial Hits The Scene

July 29, 2019 by Kerry Scharfglass 42 Comments

KiCAD has a rightfully earned image problem regarding beginners. The shiny new version 5 has improved things (and we’re very excited for v6!) but the tool is a bit obtuse even when coming from a electronics design background, so we’re always excited to see new learning material. [Mike Watts] is the latest to join the esteemed group of people willing to export their knowledge with his KiCAD tutorial series on GitHub that takes the aspiring user from schematic through fab and assembly.

The tutorial is focused around the process of creating a development board for the dimuitive Microchip née Atmel ATSAMD10 Cortex M0 ARM CPU. It opens by asking the reader to create a schematic and proceeds to teach by directing them to perform certain actions then explaining what’s going on and which shortcuts can accelerate things. This method continues through layout, manufacturing, and assembly.

Of note is that when defining the board outline [Mike] describes how to use OpenSCAD to parametrically define it; a neat micro-tutorial on using the two great tools to compliment each other. We also love that upon successful completion of the tutorial series the user will have developed a tiny but useful development board that can be assembled for about $3 in single quantities!

As with all open source work, if you have quibbles or want to contribute open a pull request and give [Mike] a hand!

Fail Of The Week: The Arduino Walkie That Won’t Talkie

July 28, 2019 by Dan Maloney 33 Comments

There’s something seriously wrong with the Arduino walkie-talkie that [GreatScott!] built.

The idea is simple: build a wireless intercom so a group of motor scooter riders can talk in real-time. Yes, such products exist commercially, but that’s no fun at all. With a little ingenuity and a well-stocked parts bin, such a device should be easy to build on the cheap, right?

Apparently not. [GreatScott!] went with an Arduino-based design, partly due to familiarity with the microcontroller but also because it made the RF part of the project seemingly easier due to cheap and easily available nRF24 2.4 GHz audio streaming modules. Everything seems straightforward enough on the breadboard – an op-amp to boost the signal from the condenser mic, a somewhat low but presumably usable 16 kHz sampling rate for the ADC. The radio modules linked up, but the audio quality was heavily distorted.

[GreatScott!] assumed that the rat’s nest of jumpers on the breadboard was to blame, so he jumped right to a PCB build. It’s a logical step, but it seems like it might be where he went wrong, because the PCB version was even worse. We’d perhaps have isolated the issue with the breadboard circuit first; did the distortion come from the audio stage? Or perhaps did the digitization inject some distortion? Or could the distortion be coming from the RF stage? We’d want to answer a few questions like that before jumping to a final design.

We love that [GreatScott!] has no issue with posting his failures – we’ve covered his suboptimal CPU handwarmer, and his 3D-printed BLDC motor stator was a flop too. It’s always nice to post mortem these things to avoid a similar fate.

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ESP8266 Sound Machine Soothes Baby Remotely

July 28, 2019 by Kristina Panos 7 Comments

[Zack] had trouble getting his six-month-old to sleep through the night. That was before he found out about ‘shh’ videos on YouTube. These are exactly what they sound like: eight hours of someone whooshing white noise into a microphone. He set a phone up on a charger in the nursery and let one of these play overnight. But the phone was unreliable. It would lock up, or just crash completely, making the baby’s distress worse.

To restore peace in the house, he built a sound machine that both simplifies and fortifies the white noise shh-loution. It uses an ESP8266 and a DFPlayer Mini to loop a lone MP3 file of shh-video audio and play it from a small speaker. By integrating the machine with Home Assistant, he’s able to trigger the sound remotely at baby’s bedtime. ESP Home has no module for the DFPlayer, but [Zack] built one that he’s happy to share.

If you are mired in early parenthood, this is a nice, simple solution. The DFPlayer does all the work of reading from the SD card and converting the signal to analog for speaker output, so there’s no need to get your hands dirty wasting valuable sleeping or kid-playing time.

Once the kid starts toddling out of babyhood, [Zack] could turn to ESP8266-based ambient lighting to help establish the difference between sleep and wake time.

Hackaday Links: July 28, 2019

July 28, 2019 by Dan Maloney 16 Comments

It looks like Apple is interested in buying Intel’s modem chip business. Seriously interested; a deal worth $1 billion could be announced as early as this week. That might look like a small potato purchase to the world’s biggest company – at least by market capitalization – but since the technology it will be buying includes smartphone modems, it provides a look into Apple’s thinking about the near future with regard to 5G.

It turns out that Make Magazine isn’t quite dead yet. [Dale Dougherty], former CEO of Maker Media, which went under in June, has just announced that he and others have acquired the company’s assets and reformed under the name “Maker Community LLC.” Make: Magazine is set to resume publication, going back to its roots as a quarterly publication in the smaller journal format; sadly there’s no specific word about the fate of Maker Faire yet.

The hoopla over the 50th anniversary of Apollo 11 may be over, but we’d be remiss not to call out one truly epic hack related to the celebration: the full restoration of an actual Apollo Guidance Computer. The AGC was from a test model of the Lunar Module, and it ended up in the hands of a private collector. Since November of 2018 the AGC has been undergoing restoration and tests by [Ken Shirriff], [Mike Stewart], and [Carl Claunch]. The whole effort is documented in a playlist by [Marc “CuriousMarc” Verdiell] that’s worth watching to see what was needed to restore the AGC to working condition.

With the summer sun beating down on the northern hemisphere, and air conditioners at working extra hard to keep things comfortable. [How To Lou] has a quick tip to improve AC efficiency. Turns out that just spraying a fine mist of water on the condenser coils works wonders; [Lou] measured a 12% improvement in cooling. It may not be the best use of water, and it may not work as well in very humid climates, but it’s a good tip to keep in mind.

Be careful with this one; between the bent spoon, the syringe full of amber liquid, and the little candle to heat things up, this field-expedient reflow soldering setup might just get you in trouble with the local narcotics enforcement authorities. Even so, knowing that you can assemble a small SMD board without a reflow oven might prove useful someday, under admittedly bizarre circumstances.

From the “Considerably more than 8-bits music” file, check out the Hull Philharmonic Orchestra’s “8-Bit Symphony.” If your personal PC gaming history included a Commodore 64, chances are you’ll recognize songs from titles like “Monty on the Run”, “Firelord”, “Green Beret”, and “Forbidden Forest.” Sure, composers like [Ben Daglish] and [Paul Norman] worked wonders with the three-channel SID chip, but hearing those tunes rendered by a full orchestra is something else entirely. We found it to be particularly good background music to write by.