Author: Bryan Cockfield

1826 Articles

Charger Caddy Shows What 3D Printers Were Meant For

July 30, 2021 by 9 Comments

As computers became more popular in the late 80s and into the 90s, they vastly changed their environments. Of course the technological changes were obvious, but plenty of other things changed to accommodate this new technology as well. For example, furniture started to include design elements to accommodate the desktop computer, with pass-through ports in the back of the desks to facilitate cable management. While these are less common features now there are plenty of desks still have them, this 3D printed design modernizes them in a simple yet revolutionary way.

While these ports may have originally hosted thick VGA cables, parallel printer cables (if they would fit), and other now-obsolete wiring, modern technology uses simpler, smaller solutions. This doesn’t mean that they aren’t any less in need of management, though. This print was designed to hold these smaller wires such as laptop chargers, phone chargers, and other USB cables inside the port. A cap on the top of the print keeps everything hidden until it is lifted by hand, where a cable can be selected and pulled up to the top of the desk.

While it might seem like a simple project at first, the elegance of this solution demonstrates excellent use of design principles and a knack for integrating slightly older design decisions with modern technology. If you have a 3D printer and a cable management port on your desk, the print is available on Thingiverse. Not every project needs a complicated solution to solve a problem, like this automatic solar tracker we recently saw which uses no complicated electronics or algorithms to reliably point itself at the sun.

Build A Barebones 68000

July 30, 2021 by 32 Comments

The 68000 chip was ubiquitous in the computing world well past its heyday in the 1980s. It was used as the basis for many PCs and video game consoles, and even in embedded microcontrollers. Now, one of its niche applications is learning about the internal functions of computers. 68000 builds are fairly common when building homebrew computers from scratch, but projects like these can be complicated and quickly get out of hand. This 68000 project, on the other hand, gets the job done with the absolute minimum of parts and really dives into the assembly language programming on these chips. (Google Translate from Spanish)

[osbox68] built this computer by first simulating its operation. Once he was satisfied with that, the next step was to actually build the device. Along with the MC68008 it only uses two other TTL chips, a respectable 32 kilobytes of ram, and additionally supports a serial port and an expansion bus. A few 74-series chips round out the build including a 74HC574 used for debugging support. With a custom PCB to tie everything together, it’s one of the most minimal 68000 builds we’ve seen that still includes everything needed to be completely functional.

After all, including the TTL and 74XX chips the entire circuit board only uses 10 integrated circuits and a few other passive elements for a completely functional retro computer. [osbox68] also includes complete schematics for building a PCB based on these chips to make construction that much easier. Of course, emulating an old microcontroller instead of using TTL components can save a lot of real estate on a PCB especially if you’re using something like an FPGA.

Mobile Sauna For On-The-Go Relaxation

July 30, 2021 by 6 Comments

While it might be nice to imagine owning a cabin in the woods to escape from society, complete with an outdoor sauna to take in the scenic views of nature, most of us will be satisfied with the occasional vacation to a cabin like that. For those trips, or even for long-term camping trips, [Schitzu] and a group of friends thought it would be nice to be able to ensure access to a sauna. For that, they created this mobile, timber-framed sauna that he can tow behind his car.

The sauna is built out of a combination of spruce and Douglas fir, two types of lumber with weather-resistant properties. For an additional layer of protection, the frame was varnished after assembly. The walls are filled with baked cork for insulation, and heat is provided by a small wood-fired oven placed in the corner of the sauna with a stove pipe plumbed through the roof. Performance of the sauna shows good design too, as it can heat up quickly and performs well in all of the tests so far. The final touch on the mobile sauna was to finish the roof with some solar panels in order to gather some energy for long-term camping trips and also to ensure that the roof was protected from rain and weather.

The sauna is designed for two adults to sit in, but it will also accommodate a single person to lay down and sleep (presumably when not using it as a sauna), so the entire trailer actually makes a fairly capable mobile camper too. With the addition of a panoramic window, anyone can take in the sights as well as someone with their own permanently-located sauna could, which is a win in all of our books. If you’re looking for a mobile sauna that’s a little more discrete though, be sure to check out this one which is built in the back of a white panel van.

Cloud-Based Atari Gaming

July 29, 2021 by 4 Comments

While the Google Stadia may be the latest and greatest in the realm of cloud gaming, there are plenty of other ways to experience this new style of gameplay, especially if you’re willing to go a little retro. This project, for example, takes the Atari 2600 into the cloud for a nearly-complete gaming experience that is fully hosted in a server, including the video rendering.

[Michael Kohn] created this project mostly as a way to get more familiar with Kubernetes, a piece of open-source software which helps automate and deploy container-based applications. The setup runs on two Raspberry Pi 4s which can be accessed by pointing a browser at the correct IP address on his network, or by connecting to them via VNC. From there, the emulator runs a specific game called Space Revenge, chosen for its memory requirements and its lack of encumbrance of copyrights. There are some limitations in that the emulator he’s using doesn’t implement all of the Atari controls, and that the sound isn’t available through the remote desktop setup, but it’s impressive nonetheless

[Michael] also glosses over this part, but the Atari emulator was written by him “as quickly as possible” so he could focus on the Kubernetes setup. This is impressive in its own right, and of course he goes beyond this to show exactly how to set up the cloud-based system on his GitHub page as well. He also thinks there’s potential for a system like this to run an NES setup as well. If you’re looking for something a little more modern, though, it is possible to set up a cloud-based gaming system with a Nintendo Switch as well.

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Workshop Tools Are Available In First-Class

July 28, 2021 by 12 Comments

Most of dream of having a fully-stocked shop with all of the tools needed to build our projects, at least if we don’t already have such a shop. In the meantime, a lot of us are hacking together our own tools and working on whatever bench space might be available to us. While [Emiel] aka [The Practical Engineer] has an envious shop to work from, his latest project goes to show how repurposing some aircraft-grade equipment can result in a high-quality toolbox for himself, without shelling out for any consumer-level solution. (Video, embedded below.)

The core of his workshop cart build is actually a recycled food service cart from an airline. While the original probably only housed some soft drinks and ice, this one has been kitted out to be much more functional. Since [Emiel] is using this to wheel around his machine shop, he used a CNC machine to cut out slots in black MDF sheets which would hold his drill bits, taps, and other tools. Working with MDF on a CNC machine turned out to not be as simple as he thought, since the MDF would separate and break away unless the CNC tool heads were operated in a specific way.

The build also includes several buckets for other tools, and a custom enclosure for the top of the cart specifically built for his machine tools’ tools to sit while he is working. It’s certainly a more cost-effective solution to a wheeled shop toolbox than buying something off-the-shelf, and a clever repurposing of something which would have otherwise ended up in a landfill. [Emiel] is no stranger to building any tools that he might need, including this custom belt sander built completely from the ground up.

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Building A Stump Grinder From The Ground Up

July 27, 2021 by 8 Comments

Felling a tree properly is a skill that takes some practice to master, especially without causing any injuries or property damage. Getting the tree cut down though is sometimes only half of the battle, as the stump and roots need to be addressed as well. Unless you have a few years to wait for them to naturally decompose you might want to employ a stump grinder, and unless you want to spend a chunk of money on a stump grinding service or buy your own, you might want to do what [Workshop from Scratch] did and build your own.

This stump grinder isn’t anything to scoff at, either, and might even fool some into thinking it’s a consumer grade tool from a big box store. Far from it though, as almost everything down to the frame is custom machined specifically for this build. The only thing that isn’t built from scratch, including the cutting wheel, is the beefy 15 horsepower motor. Once it gets going it is able to carve stumps down to the ground in no time thanks especially to some gear reductions in the drive line from the motor to the cutting head.

Before anyone mentions safety, it looks like [Workshop from Scratch] has made some upgrades since his last project which was a gas-powered metal cutting chainsaw. Since then it looks like he has upgraded the sheet metal to something a little thicker, even though a stump grinder has arguably lower risk due to the slower speed of the cutting wheel and also to the fact that the cutting medium is wood and not metal. There are also brakes and an emergency shutoff switch. It sure seems like a fine addition to his collection of completely custom tools.

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Precise Sundial Tells Time To The Minute

July 21, 2021 by 16 Comments

We’re always a fan of an interesting or unique clock build around here, which often use intricate pieces of technology to keep time such as weights and gears, crystal oscillators, or even a global network of satellites in the case of GPS. While these are all interesting methods of timekeeping, the original method of tracking the sun is often forgotten. With this clock, the sun is the main method of keeping track of time, but unlike traditional sundials it has a number of advancements that let it keep surprisingly accurate time. (Google Translate from German)

While most sundials can only show hours, this one from [leon andré], a retired physicist, has a method for displaying minutes as well. It uses pinholes instead of shadows to keep track of the position of the sun, with the pinhole casting a bright spot of sunlight onto a diagram below. The diagram keeps track of the minutes, and consists of curved lines which help account for the sun’s changing path throughout a typical year. The dial keeps track of local solar time, as any sundial would, but by rotating it along its vertical axis it can be calibrated for the timezone that it’s in regardless of its position.

As far as clock builds go, one that is completely passive like this semi-digital sundial is fairly unique, especially for its accuracy. And, when set to local solar time, it will be the most reliable method of keeping time long-term than possibly any other clock we’ve seen before, as long as it’s not too cloudy outside. On the other hand, it is possible to augment a sundial with some modern technology as well.

Thanks to [Adrian] for the tip!