The other day I saw a plastic part that was so beautiful that I had to look twice to realize it hadn’t been cast — and no, it didn’t come out of a Stratysys or anything, just a 3D printer that probably cost $1,500. It struck me that someone who had paid an artisan to make a mold and cast that part might end up spending the same amount as that 3D printer. It also struck me that the little guys are starting to catch up with the big guys.
Haz Bridgeport, Will Mill
Sometimes it’s just a matter of getting a hold of the equipment. If you need a Bridgeport mill for your project, and you don’t have one, you have to pay for someone else to make the thing — no matter how simple. You’re paying for the operator’s education and expertise, as well as helping pay for the maintenance and support of the hardware and the shop it’s housed in.
I once worked in a packaging shop, and around 2004 we got in a prototype to use in developing the product box. This prototype was 3D printed and I was told it cost $12,000 to make. For the era it was mind blowing. The part itself was simplistic and few folks on Thingiverse circa 2017 would be impressed; the print quality was roughly on par with a Makerbot Cupcake. But because the company didn’t have a 3D printer, they had to pay someone who owned one a ton of cash to make the thing they wanted.
Unparalleled Access to Formerly Professional-Only Tools
But access to high end tools has never been easier. Hackerspaces and tool libraries alone have revolutionized what it means to have access to those machines. There are four or five Bridgeports (or similar vertical mills) at my hackerspace and I believe they were all donated. For the cost of membership, plus the time to get trained in and checked out, you can mill that part for cheap. Repeat with above-average 3D printers, CNC mills, vinyl cutters, lasers. The space’s South Bend lathe (pictured) is another example of the stuff most people don’t have in their basement shops. This group ownership model may not necessarily grant you the same gear as the pros, but sometimes it’s pretty close.
Continue reading “The Narrowing Gap Between Amateur And Professional Fabrication”




While there is a fair amount of cheese in Sneakers, a lot of the problems the characters face — physical security and cryptography come to mind — remain the problems of today. Securing our digital business? Check. Surveillance? Check? Gray operators? Absolutely. At the same time, the movie does a good job of exploring different categories of hacker. The various characters seem to offer glimpses of people I see all the time at the hackerspace. Bigger than life, certainly, but they are in a Hollywood movie, after all.
One thing I can say straight off is that students learn differently than people who learn at home. Hobbyists have the advantage of actually being interested, which is a quality a student may not enjoy. People have been teaching themselves electronics since the beginning, with analog projects–Heathkit models, BEAM robots, and ham radio sets–evolving into purely digital projects.
There is a product category within robotics kits that consists of “educational rovers” designed to be purchased in group lots by teachers so that each student or small group gets one. These rovers are either pre-built or mostly built—sure, you get to screw in motor mounts, but all the circuit boards are already soldered up for you, surface mount, no less. They come pre-configured for a variety of simple tasks like line following and obstacle avoidance. The 

