Panoramic Film Camera Made From 3D Printed Parts

Even though digital cameras have lowered the barrier of entry to photography dramatically, as well as made it much easier for professionals and amateurs alike to capture stunning images without the burden of developing film, the technology behind them is considerably more complex than their analog counterparts. In fact, an analog film camera (not counting the lens) can be as simple as a lightproof box and a way to activate a shutter. Knowing that, any kind of film camera could be built for any number of applications, like this 3D-printed panoramic camera from [Denis Aminev].

The custom-built camera works by taking a standard roll of 35mm film, which is standardized to take 36 pictures, and exposing a wider section of the film to create a panorama. This reduces the number of pictures on the roll to 19. This is the fifth version of this camera, called the Infidex 176 V, and has everything a standard film camera would have, from an exposure counter, pressure plate for the film, a winder, interchangable lenses, a viewfinder, and a tripod mounting point. It does take a bit of work to assemble, as shown in the video linked below, but the final result is impressive and delivers a custom finished product not easily found or reproducible in off-the-shelf cameras.

The path to creating this camera was interesting as well, as [Denis]’s first custom film camera was a pinhole camera. From there he moved on to disassembling an SLR camera and attempting to reproduce all of its parts with 3D printed ones. With that in hand, he was able to modify this design into this panoramic camera which he likes because it reproduces the feel of widescreen movies. Although this camera reproduces all of the bells and whistles of a high quality analog camera, not all of these features are strictly necessary for taking pictures on film. Have a look at this minimum viable camera as well.

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Auto-Reloading Magnet Dispenser Can Feed Itself

Magnet placement tools are great because they remove finger fumbling while ensuring correct polarity every time. [EmGi] has made a further improvement by making a version that auto-feeds from an internal stack of magnets.

A stack of magnets auto-feeds with every press of the plunger.

That is a trickier task than one might imagine, because magnets can have a pesky habit of being attracted in inconvenient ways, or flipping around and sticking where they should not. [EmGi] solves this with a clever rack and pinion mechanism to turn a single plunger press into a motion that shears one magnet from a stack and keeps it constrained while the same magnet responsible for holding it to the tip takes care of dragging it down a feed path. It’s easier to see it work in action, so check out the video (embedded below) in which [EmGi] explains exactly what is going on.

This design is actually an evolution of an earlier, non-reloading version. This new one is mechanically more complex, but if it looks useful you can get the design files from Printables or Makerworld and make your own.

The only catch is that this reloading design is limited in what sizes of magnet it can handle, because magnet behavior during feeding is highly dependent on the physical layout and movements. For a different non-reloading placement tool that works with any magnet size and is about as simple as one can get, you can make your own with little more than a bolt and a spring.

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Gimmick Sunglasses Become Easy Custom Helmet Visor

[GizmoThrill] shows off a design for an absolutely gorgeous, high-fidelity replica of the main character’s helmet from the video game Satisfactory. But the best part is the technique used to create the visor: just design around a cheap set of full-face “sunglasses” to completely avoid having to mold your own custom faceplate.

One of the most challenging parts of any custom helmet build is how to make a high-quality visor or faceplate. Most folks heat up a sheet of plastic and form it carefully around a mold, but [GizmoThrill] approached the problem from the other direction. After spotting a full-face sun visor online, they decided to design the helmet around the readily-accessible visor instead of the other way around.

The first thing to do with the visor is cover it with painter’s tape and 3D scan it. Once that’s done, the 3D model of the visor allows the rest of the helmet to be designed around it. In the case of the Satisfactory helmet, the design of the visor is a perfect match for the game’s helmet, but one could easily be designing their own custom headgear with this technique.

The hexagon grid pattern? It’s actually a clear vinyl sticker and doesn’t obstruct vision at all. Another clever touch.

With the helmet 3D printed, [GizmoThrill] heads to the bandsaw to cut away any excess from the visor, and secure it in place. That’s all there is to it! Sure, you don’t have full control over the visor’s actual shape, but it sure beats the tons and tons of sanding involved otherwise.

There’s a video tour of the whole process that shows off a number of other design features we really like. For example, metal mesh in the cheek areas and in front of the mouth means a fan can circulate air easily, so the one doesn’t fog up the inside of the visor with one’s very first breath. The mesh itself is concealed with some greebles mounted on top. You can see all those details up close in the video, embedded just below.

The helmet design is thanks to [Punished Props] and we’ve seen their work before. This trick for turning affordable and somewhat gimmicky sunglasses into something truly time-saving is definitely worth keeping in mind.

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Print-in-Place Gripper Does It With A Single Motor

[XYZAiden]’s concept for a flexible robotic gripper might be a few years old, but if anything it’s even more accessible now than when he first prototyped it. It uses only a single motor and requires no complex mechanical assembly, and nowadays 3D printing with flexible filament has only gotten easier and more reliable.

The four-armed gripper you see here prints as a single piece, and is cable-driven with a single metal-geared servo powering the assembly. Each arm has a nylon string threaded through it so when the servo turns, it pulls each string which in turn makes each arm curl inward, closing the grip. Because of the way the gripper is made, releasing only requires relaxing the cables; an arm’s natural state is to fall open.

The main downside is that the servo and cables are working at a mechanical disadvantage, so the grip won’t be particularly strong. But for lightweight, irregular objects, this could be a feature rather than a bug.

The biggest advantage is that it’s extremely low-cost, and simple to both build and use. If one has access to a 3D printer and can make a servo rotate, raiding a junk bin could probably yield everything else.

DIY robotic gripper designs come in all sorts of variations. For example, this “jamming” bean-bag style gripper does an amazing, high-strength job of latching onto irregular objects without squashing them in the process. And here’s one built around grippy measuring tape, capable of surprising dexterity.

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Need A Curved Plastic Mesh? Print Flat, Curve Later

Need a plastic mesh in a custom pattern? 3D print it, no problem. But what if one needs a curved plastic mesh? That’s considerably harder to 3D print, but [Uncle Jessy]’s figured out a simple approach: 3D print the mesh flat, then break out a mold and a heat gun.

Of course, there are a few gotchas, but [Uncle Jessy] shares his tips for getting the most reliable results. The important part is to design and 3D print a mold that represents the final desired shape. Then print the mesh, and fit it into a frame. Heat things up with a heat gun, and press into the mold to deform the mesh while it’s still soft. It’s much easier seen than explained, so take a few moments to check out the video, embedded below the page break.

Custom eye inserts become a breeze.

Because the plastic in a mesh is so thin, [Uncle Jessy] says to keep the heat low and slow. The goal is to have the mesh stretch and deform, not melt.

Speaking of heat, when thermoforming, one usually needs to make the mold out of heat-resistant material. But the thermal mass of a mesh is so small that it really doesn’t matter much — there just isn’t enough heat trapped in the mesh to really damage a mold. As long as the mold is reasonably dense, there’s no need to go overboard with making it heat resistant.

The whole process takes a little practice, but since the meshes are so fast to print and use so little plastic it’s easy to experiment a little.

As for the meshes themselves, a simple way to print a mesh is just to print a disc with no top or bottom layers, only infill. Set the infill pattern to honeycomb, for example, for an easy hexagon mesh. We’ve seen a variant of this “exposed infill” idea used to create a desiccant container, and using it to print a mesh pattern easily is a neat trick, too.

Why might one need to reshape a mesh into a curve? Perhaps to custom-fit a costume piece, or make custom eye inserts for masks, as shown here. In any case, it’s a good technique to keep in the back of one’s mind, and if you put it to good use, drop us a tip!

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Do Expensive Filaments Make 3D Printed Wrenches Better?

What filament is strongest? The real answer is “it depends”, but sometimes you have a simple question and you just want a simple answer. Like, which material makes the best 3D printed wrench? [My Tech Fun] printed a bunch of options to find out — including some expensive filaments — and got some interesting insights in the process.

His setup is simple: he printed a bunch of 13 mm open-end wrenches, and tested each one to failure by cranking on a clamped digital torque meter until the wrench failed by breaking, or skipping.

[My Tech Fun] tested a total of eighteen filaments, from regular basic PLA, PETG, ABS and ASA, and a variety of carbon fiber-infused filaments including PPA-CF. TPU is included for fun, and there’s also a wrench printed with continuous carbon fiber, which requires a special printer. More on that in a moment. First, let’s get to the results!

PETG wrench reinforced with continuous carbon fiber. The result is extremely stiff compared to without.

Unsurprisingly, TPU fared the worst at 0.8 nM which is roughly “unscrewing the cap of a water bottle” territory. Top performers included the wrench printed with continuous carbon fiber reinforcement (failing at 3.7 nM) and a couple printed in expensive PPA-CF (high-temperature nylon filament with carbon fiber) topped the list at 4.3 nM. Everything else landed somewhere in between, with plain PLA surprisingly outperforming some CF blends.

The continuous carbon fiber wrench was printed on a FibreSeeker printer, which reinforces a print with solid fibers embedded into the plastic instead of chopped particles, and such prints are noticeably more resistant to bending. Check out our earlier coverage for a closer look at what the FibreSeeker does.

This is a good time to mention that the wrench 3D model used is not at all optimized for best results with 3D printing. But that’s okay; this is really about the filaments, not the wrench.

The wrench model is just a way to test things in a familiar and highly visual, relatable way. You can see each one in action in the video below, and seeing [My Tech Fun] turn the wrenches gives a very good idea of just how much force is involved, with a relatable display of just how strong the different filaments are.

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Lead Acid Battery Upgraded To Lithium Iron Phosphate

Lithium batteries have taken over as the primary battery chemistry from applications ranging from consumer electronics to electric vehicles and all kinds of other things in between. But the standard lithium ion battery has a few downsides, namely issues operating at temperature extremes. Lead acid solves some of these problems but has much lower energy density, and if you want to split the difference with your own battery you’ll need to build your own lithium iron phosphate (LiFePO4) pack.

[Well Done Tips] is building this specific type of battery because the lead acid battery in his electric ATV is on the decline. He’s using cylindrical cells that resemble an 18650 battery but are much larger. Beyond the size, though, many of the design principles from building 18650 battery packs are similar, with the exception that these have screw terminals so that bus bars can be easily attached and don’t require spot welding.

With the pack assembled using 3D printed parts, a battery management system is installed with the balance wires cleverly routed through the prints and attached to the bus bars. The only problem [Well Done Tips] had was not realizing that LiFePO4 batteries’ voltages settle a bit after being fully charged, which meant that he didn’t properly calculate the final voltage of his pack and had to add a cell, bringing his original 15S1P battery up to 16S1P and the correct 54V at full charge.

LiFePO4 has a few other upsides compared to lithium ion as well, including that it delivers almost full power until it’s at about 20% charge. It’s not quite as energy dense but compared to the lead-acid battery he was using is a huge improvement, and is one of the reasons we’ve seen them taking over various other EV conversions as well.

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