Robotic Tufting Gun Fires Off CNC Textiles

March 5, 2022 by Kristina Panos 6 Comments

Often used to make rugs, tufting is a process wherein a hollow needle is used to cram thread or yarn into fabric in some kind of pattern. This can be done by hand, with a gun, or with big machines. Some machines are set up to punch the same pattern quickly over and over again, and these are difficult to retool for a new pattern. Others are made to poke arbitrary patterns and change easily, but these machines move more slowly.

This robotic tufting system by [Owen Trueblood] is of the slow and arbitrary type. It will consist of a modified tufting gun strapped to a robot arm for CNC textile art. Tufting guns are manufactured with simple controls — a power switch, a knob to set the speed, and a trigger button to do the tufting. Once it’s affixed to the robot arm, [Owen] wants to remote control the thing.

The gun’s motor driver is nothing fancy, just a 555 using PWM to control a half H-bridge based on input from the speed control potentiometer. [Owen] replaced the motor controller with an Arduino and added an I/O port. The latter is a 3.5 mm stereo audio jack wired to GND and two of the Arduino’s pins. One is a digital input to power the gun, and the other is used as an analog speed controller based on input voltage. [Owen] is just getting started, and we’re excited to keep tabs on this project as the gun goes robotic.

This isn’t the first time we’ve seen robots do textiles — here’s a 6-axis robot arm that weaves carbon fiber.

Automated Chess Board Plays You

March 4, 2022 by Al Williams 11 Comments

If you’ve ever played chess or even checkers, you’ve probably thought about making a board that lets a computer play you without having to enter your moves and look at the board on a screen. [Greg06] not only thought about it, but he built it.

The board looks great and uses foamboard which makes it easy to reproduce. Each piece has a small magnet within and an electromagnet on an XY motion system can selectively pick up and move pieces. In addition, a reed switch under each square can tell if a square is occupied or not.

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Split Flap Display Tells Us The Word

March 2, 2022 by Bryan Cockfield 12 Comments

LED and LCD displays are a technological marvel. They’ve brought the price of televisions and monitors down to unheard-of levels since the days of CRTs, but this upside arguably comes with an aesthetic cost. When everything is covered in bland computer screens, the world tends to look a lot more monotonous. Not so several decades ago when there were many sharply contrasting ways of displaying information. One example of this different time comes to us by way of this split-flap display that [Erich] has been recreating.

Split-flap displays work by printing letters or numbers on a series of flaps that are attached to a spindle with a stepper motor. Each step of the motor turns the display by one character. They can be noisy and do require a large amount of maintenance compared to modern displays, but have some advantages as well. [Erich]’s version is built out of new acrylic and MDF, and uses an Arduino as the control board. A 3D printer and CNC machine keep the tolerances tight enough for the display to work smoothly and also enable him to expand the display as needed since each character display is fairly modular.

Right now, [Erich]’s display has 20 characters on two different rows and definitely brings us back to the bygone era where displays of this style would have been prominent in airports and train stations. This display uses a lot of the basics from another split flap display that we featured a few years ago but has some improvements. And, if you’d prefer restorations of old displays rather than modern incarnations, we have you covered there as well.

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Pressure Gauge Built In A Vacuum

February 23, 2022 by Bryan Cockfield 6 Comments

Necessity might be the mother of all invention, but we often find that inventions around here are just as often driven by expensive off-the-shelf parts and a lack of willingness to spend top dollar for them. More often than not, we find people building their own tools or parts as if these high prices are a challenge instead of simply shrugging and ordering them from a supplier. The latest in those accepting the challenge of building their own parts is [Advanced Tinkering] who needed a specialty pressure gauge for a vacuum chamber.

In this specific case, the sensor itself is not too highly priced but the controller for it was the deal-breaker, so with a trusty Arduino in hand a custom gauge was fashioned once the sensor was acquired. This one uses an external analog-to-digital converter to interface with the sensor with 16-bit resolution, along with some circuitry to bring the ~8 V output of the sensor down to the 5 V required by the microcontroller. [Advanced Tinkering] wanted a custom live readout as well, so a 3D printed enclosure was built that includes both an LCD readout of the pressure and a screen with a graph of the pressure over time.

For anyone else making sensitive pressure measurements in a vacuum chamber, [Advanced Tinkering] made the project code available on a GitHub page. It’s a great solution to an otherwise overpriced part provided you have the time to build something custom. If you’re looking for something a little less delicate, though, take a look at this no-battery pressure sensor meant to ride along on a bicycle wheel.

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Unique Clock Is All Hands, No Dial, And Does The Worm

February 17, 2022 by Dan Maloney 12 Comments

Back in the old days, we didn’t have fancy digital clocks. No, we had good analog clocks with a big hand and a little hand, and if you wanted to know the time you had to look at the clock and figure out which number each hand was pointing at, or kind of pointing at. It wasn’t easy, and we liked it that way.

So now, along comes an analog clock that’s nothing but the hands — no dial, no numbers, just hands. How is such a thing possible? The clue is in the clock’s name: AKUROBATTO, and in the video below, which shows the acrobatic movements of the clock’s hands as it does its thing. Serial improbable-clock maker [ekaggrat singh kalsi] clearly put a lot of thought into this mechanism, which consists of the hands and a separate base. The hands are joined together at one end and powered by small stepper motors. The base has two docking areas, where servo-driven claws can grasp the hand assembly, either at the center pivot or at the tip of either hand. With a little bit of shuffling around at transition points, the hands sweep out the hours and minutes in a surprisingly readable way.

For as cool as the design of AKUROBATTO is, the internals are really something else. There are custom-built slip rings to send power to the motors and the Arduinos controlling them, sensors to determine the position of each hand, and custom gearboxes for the steppers. And the locking mechanisms on the base are worth studying too — getting that right couldn’t have been easy.

All in all, an impressive build. Whether displaying the time on a phosphorescent screen or a field of sequins, it seems like [ekaggrat] has a thing for unique clocks. Continue reading “Unique Clock Is All Hands, No Dial, And Does The Worm” →

Sending MIDI Wirelessly With The NRF24L01

February 17, 2022 by Lewin Day 6 Comments

MIDI is a standard known by musicians and instruments all over the world. The basic twist on regular serial has helped studios around the world to work more efficiently. [Kevin] wanted to try sending MIDI data wirelessly, but rather than the typical Bluetooth solution, decided to use the humble nRF24L01 instead.

The circuitry used is simple: [Kevin] simply wired up two Arduino Unos with nRF24L01 radio modules, which communicate over SPI. Alternatively, an even quicker solution is to use a Keywish Arduino RF Nano, which packs a nRF24L01 on board. One Arduino can then be hooked up to a MIDI OUT port on an instrument, and it will send out MIDI signals wirelessly. The second Arduino can then be plugged into a MIDI IN port and repeat out what it receives over the air.

The real work was in the firmware, which takes MIDI data and packages it in a suitable form to send out over the nRF24L01. The system can operate in a one-to-one mode, emulating a single MIDI cable, or a multicast mode, where one sender transmits information to many receivers.

It’s a neat hack and one we could imagine would be useful in some fun performance situations. We’ve seen others do work on wireless MIDI interfaces for Eurorack hardware, too. Video after the break.

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You Can Send MIDI Over I2C If You Really Need To

February 15, 2022 by Lewin Day 11 Comments

The Musical Instrument Digital Interface has a great acronym that is both nice to say and cleanly descriptive. The standard for talking to musical instruments relies on a serial signal at 31250 bps, which makes it easy to transmit using any old microcontroller UART with a settable baud rate. However, [Kevin] has dived into explore the utility of sending MIDI signals over I2C instead.

With a bit of hacking at the Arduino MIDI library, [Kevin] was able to get the microcontroller outputting MIDI data over the I2C interface, and developed a useful generic I2C MIDI transport for the platform. His first tests involved using this technique in concert with Gravity dual UART modules. After he successfully got one running, [Kevin] realised that four could be hooked up to a single Arduino, giving it 8 serial UARTS, or, in another way of thinking, 8 MIDI outputs.

At its greatest level of development, [Kevin] shows off his I2C MIDI chops by getting a single Raspberry Pi Pico delivering MIDI signals to 8 Arduinos, all over I2C. All the Arduinos are daisy-chained with their 5V and I2C lines wired together, and the system basically swaps out traditional MIDI channels for I2C addresses instead.

There’s not a whole lot of obvious killer applications for this, but if you want to send MIDI data to a bunch of microcontrollers, you might find it easier daisy-chaining I2C rather than hopping around with a serial line in the classic MIDI-IN/MIDI-THRU fashion.

We’ve seen [Kevin]’s work before too, like the wonderful Lo-Fi Orchestra. Video after the break.

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