3D Printing A Printing Press

August 26, 2018 by Jenny List 3 Comments

If you move among artists, you may have encountered a few printmakers. They create a drawing by cutting through a wax layer that has been deposited on a sheet of copper, then etching the plate and removing the wax. Ink is then rolled onto the plate and cleaned from the flat surface, remaining in the cracks created by the etching. A print is made by putting inked plate and a sheet of paper through a roller press at significant pressure, squeezing the ink from the cracks onto the paper. The result is a beautiful print, but the press required to do the job is by no means cheap.

[Martin Schneider] has addressed this expense with his Open Press project, by producing a printmaking press that can be 3D-printed for a fraction of the outlay of a traditional press. It’s by no means a large model, but appears no less functional for it.

The form of the press is straightforward enough, with a print bed that is drawn between a pair of rollers by a rack-and-pinion gear, and as you would imagine the construction is quite substantial. It’s all CC licensed, and you can make one for yourself if you would like, by downloading the files from Thingiverse.

It’s fair to say that printmaking hasn’t appeared much here, but we can see this press could have significant use beyond artistic applications. Meanwhile it’s a great example of 3D printing providing the means to reduce the barrier to entry for something that was previously quite an expensive pursuit.

An Artsy And Functional LED Filament Lamp

June 24, 2018 by Dan Maloney 14 Comments

Some projects end up being more objet d’art than objet d’utile, and we’re fine with that — hacks can be beautiful too. Some hacks manage both, though, like this study in silicon and gallium under glass that serves as a bright and beautiful desk lamp.

There’s no accounting for taste, of course, but we really like the way [commanderkull]’s LED filament lamp turned out, and it’s obvious that a fair amount of work went into it. Five COB filament strips were suspended from a lacy frame made of wire, which also supports the custom boost converter needed to raise the 12-volt input to the 60 volts needed by the filaments. The boost converter is based on the venerable 555 timer chip, which sits in the middle of the frame suspended by its splayed-out legs and support components. The wooden base sports a few big electrolytics and some hand-wound toroidal inductors, as well as the pot for adjusting the lamp’s brightness. The whole thing sits under a glass bell jar, which catches the light from the filaments and plays with it in a most appealing way.

There’s just something about that dead bug building technique that we love. We’ve seen it before — this potentially dangerous single-tube Nixie clock comes to mind — but we’d love to see it done more.

[via r/electronics]

Curved Wood LED Lamp Needs No Fancy Tools

March 20, 2018 by Donald Papp 9 Comments

Those of us who aren’t familiar with woodworking might not expect that this curved wood and acrylic LED lamp by [Marija] isn’t the product of fancy carving, just some thoughtful design and assembly work. The base is a few inches of concrete in a plastic bowl, then sanded and given a clear coat. The wood is four layers of beech hardwood cut on an inverted jigsaw with the middle two layers having an extra recess for two LED strips. After the rough-cut layers were glued together, the imperfections were rasped and sanded out. Since the layers of wood give a consistent width to the recess for the LEDs, it was easy to cut a long strip of acrylic that would match. Saw cutting acrylic can be dicey because it can crack or melt, but a table saw with a crosscut blade did the trick. Forming the acrylic to match the curves of the wood was a matter of gentle heating and easing the softened acrylic into place bit by bit.

Giving the clear acrylic a frosted finish was done with a few coats of satin finish clear coat from a spray can, which is a technique we haven’t really seen before. Handy, because it provides a smooth and unbroken coating along the entire length of the acrylic. This worked well and is a clever idea, but [Marija] could still see the LEDs and wires inside the lamp, so she covered them with some white tape. A video of the entire process is embedded below.

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Massive Shift Register Switches Lights

March 16, 2018 by Bryan Cockfield 15 Comments

Sometimes you have to switch a light. Maybe it’s an LED but sometimes it’s mains-powered. That’s not too hard, a transistor and a relay should do it. If you have to switch more lights, that’s not too bad either, as long as your microcontroller has enough free GPIOs. But, if you need to switch a large number of lights, like 256 of them, for example, you’re going to need something else.

[Jan]’s project didn’t switch quite that many lights, but 157 of them is still enough of a chore to need a creative solution so he decided to use a 256-bit shift register to do the legwork. The whole thing is powered by a NodeMCU ESP8266 and was professionally built on DIN rails in a metal enclosure.

The build is interesting, both from a technical point of view and from an artistic one. It looks like it uses more than a mile of wiring, too. The source code is also available on the project page if you happen to have a need for switching a huge number of lightbulbs. Incandescent blulbs aren’t only good for art installations and lamps, though, they can also be used in interesting oscillator circuits too.

RGB Disk Goes Interactive With Bluetooth; Shows Impressive Plastic Work

March 11, 2018 by Donald Papp 5 Comments

[smash_hand] had a clear goal: a big, featureless, white plastic disk with RGB LEDs concealed around its edge. So what is it? A big ornament that could glow any color or trippy mixture of colors one desires. It’s an object whose sole purpose is to be a frame for soft, glowing light patterns to admire. The disk can be controlled with a simple smartphone app that communicates over Bluetooth, allowing anyone (or in theory anything) to play with the display.

The disk is made from 1/4″ clear plastic, which [smash_hand] describes as plexiglass, but might be acrylic or polycarbonate. [smash_hands] describes some trial and error in the process of cutting the circle; it was saw-cut with some 3-in-1 oil as cutting fluid first, then the final shape cut with a bandsaw.

The saw left the edge very rough, so it was polished with glass polishing compound. This restores the optical properties required for the edge-lighting technique. The back of the disc was sanded then painted white, and the RGB LEDs spaced evenly around the edge, pointing inwards.

The physical build is almost always the difficult part in a project like this — achieving good diffusion of LEDs is a topic we talk about often. [smash_hands] did an impressive job and there are never any “hot spots” where an LED sticks out to your eye. With this taken care of, the electronics came together with much less effort. An Arduino with an HC-05 Bluetooth adapter took care of driving the LEDs and wireless communications, respectively. A wooden frame later, and the whole thing is ready to go.

[smash_hands] provides details like a wiring diagram as well as the smartphone app for anyone who is interested. There’s the Arduino program as well, but interestingly it’s only available in assembly or as a raw .hex file. A video of the disk in action is embedded below.

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Behold The Giant Eye’s Orrery-Like Iris And Pupil Mechanism

March 4, 2018 by Donald Papp 13 Comments

This is an older project, but the electromechanical solution used to create this giant, staring eyeball is worth a peek. [Richard] and [Anton] needed a big, unblinking eyeball that could look in any direction and their solution even provides an adjustable pupil and iris size. Making the pupil dilate or contract on demand is a really nice feature, as well.

The huge fabric sphere is lit from the inside with a light bulb at the center, and the iris and pupil mechanism orbit the bulb like parts of an orrery. By keeping the bulb in the center and orbiting the blue gel (for the iris) and the opaque disk (for the pupil) around the bulb, the eye can appear to gaze in different directions. By adjusting the distance of the disks from the bulb, the size of the iris and pupil can be changed.

A camera system picks out objects (like people) and directs the eye to gaze at them. The system is clever, but the implementation is not perfect. As you can see in the short video embedded below, detection of a person walking by lags badly. Also, there are oscillations present in the motion of the iris and pupil. Still, as a mechanism it’s a beauty.

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Successful Experiments In Multicolor Circuit Boards

February 26, 2018 by Brian Benchoff 19 Comments

Printed circuit boards have never been cheaper or easier to make. We’re not that far removed from a time where, if you wanted a printed circuit board, your best and cheapest option would be to download some proprietary software from a board house, use their terrible tool, and send your board off to be manufactured. A few copies of a 5x5cm board would cost $200. Now, anyone can use free (as in beer, if not speech) software, whip up a board, and get a beautifully printed circuit board for five dollars. It has never been easier to make a printed circuit board, and with that comes a new medium of artistic expression. Now, we can make art on PCBs.

PCB as Art

For the last year or so, Hackaday has been doing a deep-dive into the state of artistic PCBs. By far our biggest triumph is the Tindie Blinky Badge, an artistic representation of a robot dog with blinking LED eyes. [Andrew Sowa] turned some idiot into PCB coinage, and that same idiot experimented with multicolor silkscreen at last year’s DEF CON.

Others have far surpassed anything we could ever come up with ourselves; [Trammel Hudson] created an amazing blinky board using the standard OSHPark colors, and [Blake Ramsdell] is crafting full panels of PCB art. The work of Boldport and [Saar Drimer] has been featured in Marie Claire. The world of art on printed circuit boards has never been more alive, there has never been more potential, and the artistic output of the community is, simply, amazing. We are witnessing the evolution of a new artistic medium.

Printed circuit boards are a limited medium. Unless you want to shell out big bucks for more colors of silkscreen, weird colors of soldermask, or even multiple colors of soldermask, you will be limited to the standard stackup found in every board house. One color, the fiberglass substrate, will be a pale yellow. The copper layer will be silver or gold, depending on the finish. The soldermask will be green, red, yellow, blue, black, white, and of course purple if you go through OSH Park. The silkscreen will be white (or black if you go with a white soldermask). What I’m getting at is that the palette of colors available for PCB art is limited… or at least it has been.

For a few months now, Hackaday has been experimenting with a new process for adding colors to printed circuit boards. This is a manufacturing process that translates well into mass production. This is a process that could, theoretically, add dozens of colors to any small PCB. It’s just an experiment right now, but we’re happy to report some limited success. It’s now easy — and cheap — to add small amounts of color to any printed circuit board.

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