Blinky Business Card Plays Snake And Connect Four

January 16, 2023 by Anool Mahidharia 6 Comments

There’s no better way to introduce yourself than handing over a blinky PCB business card and challenging the recipient to a game of Connect Four. And if [Dennis Kaandorp] turns up early for a meeting, he can keep himself busy playing the ever popular game of Snake on his PCB business card.

Quite wisely, [Dennis] kept his design simple, and avoided the temptation of feature creep. His requirements were to create a minimalist, credit card sized design, with his contact details printed on the silk legend, and some blinky LED’s.

The tallest component on such a design is usually the battery holder, and he could not find one that was low-profile and cheap. Drawing inspiration from The Art of Blinky Business Cards, he used the 0.8 mm thin PCB itself as the battery holder by means of flexible arms.

Connect-Four is a two player game similar to tic-tac-toe, but played on a grid seven columns across and six rows high. This meant using 42 dual-colour LED’s, which would require a large number of GPIO pins on the micro-controller. Using a clever combination of matrix and charlieplexing techniques, he was able to reduce the GPIO count down to 13 pins, while still managing to keep the track layout simple.

It also took him some extra effort to locate dual colour, red / green LED’s with a sufficiently low forward voltage drop that could work off the reduced output resulting from the use of charlieplexing. At the heart of the business card is an ATtiny1616 micro-controller that offers enough GPIO pins for the LED matrix as well as the four push button switches.

His first batch of prototypes have given him a good insight on the pricing and revealed several deficiencies that he can improve upon the next time around. [Dennis] has shared KiCad schematic and PCB layout files for anyone looking to get inspired to design their own PCB business cards.

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Fool A Drone With A Fixed Battery

January 3, 2023 by Jenny List 21 Comments

Lithium-ion and lithium-polymer rechargeable batteries have given us previously impossible heights of electronics power and miniaturization, but there’s a downside they have brought along with them. When a battery pack has to contain electronics for balancing cells, it’s very easy for a manufacturer to include extra functions such as locking down the battery. Repair a battery, replace cells, or use a third-party battery, and it won’t work. [Zolly] has this with a DJI Mavic Mini pack, and shares with us a method for bypassing it.

The pack talks to the multi-rotor with a serial line, and the hack involves interrupting that line at the opportune moment to stop it telling its host that things are amiss. Which is a good start — but we can’t help hacing some misgivings around the rest of the work. Disconnecting the balance line between the two cells and fooling the Battery Management System (BMS) with a resistive divider seems to us like a recipe of disaster, as does bypassing the protection MOSFETs with a piece of wire. It may work, and in theory the cells can be charged safely with an external balance charger, but we’re not sure we’d like to have a pack thus modified lying around the shop.

It does serve as a reminder that BMS boards can sometimes infuriatingly lock their owners out. We once encountered this with a second-generation iBook battery that came back to life after a BMS reset, but it’s still not something to go into unwarily. Read our guide to battery packs and BMS boards to know more.

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How To Restore A Musical Amiga

December 24, 2022 by Bryan Cockfield 21 Comments

Despite the huge strides in computing power and functionality that have been achieved in the past few decades, there are still some things that older computers can do which are basically impossible on modern machines. This doesn’t just include the ability to use older hardware that’s now obsolete, either, although that is certainly a perk. In this two-part restoration of an Amiga 500, [Jeremy] shows us some of these features like the ability to directly modify the audio capabilities of this retro machine.

The restoration starts by fixing some damage and cleaning up the rest of the machine so it could be powered up for the first time in 30 years. Since it was in fairly good shape he then started on the fun part, which was working with this computer’s audio capabilities. It includes a number of amplifiers and filters in hardware that can be switched on or off, so he rebuilt these with new op-amps and added some new controls so that while he is using his MIDI software he can easily change how it sounds. He also restored the floppy disk drives and cleaned up the yellowing on the plastic parts to improve the overall appearance, as well as some other general improvements.

These old Amigas have a lot going for them, but since [Jeremy] is a musician he mostly focused on bringing back some of the musical functionality of his childhood computer, although he did build up a lot of extra features in this machine as well. These types of audio circuits are not something found in modern computers, though, so to get a similar sound without using original hardware you’ll need to build something like this NES audio processing unit programmed in Verilog.

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Snail Mail Notifier’s Simple Power Management To Maximize Battery Life

December 19, 2022 by Donald Papp 33 Comments

There are no weird, specialized components nor esoteric sleep mode tricks behind the long battery life of [Zak]’s WiFi mail slot watcher. Just some sensible design and clever focus on the device’s purpose: to send an HTTP request whenever it detects that the front door’s mail slot has been opened. The HTTP request is what kicks off useful notifications, but it’s the hardware design that’s really worth a peek.

The watcher’s main components are a ESP-M2 WiFi module, a reed switch, and a single lithium cell. Here’s how it works at a high level: when the mail slot is opened (detected by the reed switch), the ESP module is powered up just long enough to connect to the local WiFi network and send a single HTTP request, after which it shuts back down. The whole process takes between four and ten seconds.

As mentioned, the power control isn’t managed by any unusual components; it comes down to a NAND gate with a single inverted input, and a MIC5504 3.3 V regulator responsible for feeding the ESP board. The logic gate controls whether the voltage regulator is enabled or disabled, and therefore whether the microcontroller receives any power at all. Most of the time the regulator is disabled, but when the reed switch triggers, its input to the NAND gate is pulled low and the regulator is turned on, booting up the ESP board.

In order to stay on, the first thing the ESP board does is use a GPIO pin to drive the inverted input of the NAND gate high in order to keep the regulator enabled, and it has a window of about half a second to do this. Once the HTTP request is sent (and the battery voltage sensed), the ESP board pulls that pin low, disabling the regulator and turning itself off until the reed switch once again begins the process.

After seven months of use, the battery has dropped from 4.2 V to 3.9 V, so there’s plenty of life left. The project’s GitHub repository has the necessary code if you’d like to apply some of its ideas to your own projects. Alternately, you may wish to consider supercapacitors and solar in lieu of batteries. Even if ultra-level power savings isn’t your bag, when WiFi and networking is involved, there are software-level opportunities to be more efficient. Even a judicious 1 ms delay can save a surprising amount of power in the right circumstances.

Battery Engineering Hack Chat Gets Charged Up

December 16, 2022 by Tom Nardi 9 Comments

Turn the clock back a couple of decades, and the only time the average person would have given much thought to batteries was when the power would go out, and they suddenly needed to juice up their flashlight or portable radio. But today, high-capacity batteries have become part and parcel to our increasingly digital lifestyle. In fact, there’s an excellent chance the device your reading this on is currently running on battery power, or at least, is capable of it.

So let’s get to know batteries better. What’s the chemical process that allows them to work? For that matter, what even is a battery in the first place?

It’s these questions, and more, that made up this week’s Battery Engineering Hack Chat with Dave Sopchak. Our last Hack Chat of 2022 ended up being one of the longest in recent memory, with the conversation starting over an hour before the scheduled kickoff and running another half hour beyond when emcee Dan Maloney officially made his closing remarks. Not bad for a topic that so often gets taken for granted.

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New Part Day: The Smallest Batteries You Have Ever Seen

November 15, 2022 by Jenny List 17 Comments

We’re used to some pretty small batteries in miniaturized electronics, thanks to the manufacture of lithium-polymer pouch cells. But they’re still pretty big, and they’re hardly the most stable power storage solution. The French company ITEN may have an answer for designers of micro-power devices though, in the form of a range of tiny surface-mount solid-state rechargeable lithium batteries. These come in a range of capacities from 0.1 mAh to 0.5 mAh, and in a 3.2 by 2.5 mm package look very much like any other slightly larger SMD chip component.

These devices are most likely to be found in applications such as remote wireless sensors, where they can store the energy from a small solar cell or similar to produce the burst of power required to transmit a packet of data as well as the tiny current required to keep things ticking over. The solid state chemistry should provide a long life and lack of leaks. For now they have some evaluation kits on offer, and unless we missed something, no full data sheet. We’d be particularly interested to learn about their temperature sensitivity when it comes to soldering, as we’ve taken to heart the warnings about soldering to more traditional lithium cells.

Via CNX Software.

Breakers for the system on a DIN rail, with markings like 48V and 24V and 12V and so on on the bottom, and two hefty devices of some kind on the bottom, probably MPTT controllers, with hefty wires running from them.

Low-Voltage DC Network Build Incited By Solar Panels

November 2, 2022 by Arya Voronova 51 Comments

Nowadays, some people in Europe worry about energy prices climbing, and even if all the related problems disappear overnight, we’ll no doubt be seeing some amounts of price increase. As a hacker, you’re in a good position to evaluate the energy consuming devices at your home, and maybe even do something about them. Well, [Peter] put some solar panels on his roof, but couldn’t quite figure out a decent way to legally tie them into the public grid or at least his flat’s 220V network. Naturally, a good solution was to create an independent low-voltage DC network in parallel and put a bunch of devices on it instead!

He went with 48V, since it’s a voltage that’s high enough to be efficient, easy to get equipment like DC-DCs for, safe when it comes to legal matters concerned, and overall compatible with his solar panel setup. Since then, he’s been putting devices like laptops, chargers and lamps onto the DC rail instead of having them be plugged in, and his home infrastructure, which includes a rack full of Raspberry Pi boards, has been quite content running 24/7 from the 48V rail. There’s a backup PSU from regular AC in case of overcast weather, and in case of grid power failures, two hefty LiFePO4 accumulators will run all the 48V-connected appliances for up to two and a half days.

The setup has produced and consumed 115kWh within the first two months – a hefty contribution to a hacker’s energy independence project, and there’s enough specifics in the blog post for all your inspiration needs. This project is a reminder that low-voltage DC network projects are a decent choice on a local scale – we’ve seen quite viable proof-of-concept projects done at hackercamps, but you can just build a small DC UPS if you’re only looking to dip your feet in. Perhaps, soon we’ll figure out a wall socket for such networks, too.