A Guide To Audio Amps For Radio Builders

June 11, 2018 by Dan Maloney 14 Comments

For hams who build their own radios, mastering the black art of radio frequency electronics is a necessary first step to getting on the air. But if voice transmissions are a goal, some level of mastery of the audio frequency side of the equation is needed as well. If your signal is clipped and distorted, the ham on the other side will have trouble hearing you, and if your receive audio is poor, good luck digging a weak signal out of the weeds.

Hams often give short shrift to the audio in their homebrew transceivers, and [Vasily Ivanenko] wants to change that with this comprehensive guide to audio amplifiers for the ham. He knows whereof he speaks; one of his other hobbies is jazz guitar and amplifiers, and it really shows in the variety of amps he discusses and the theory behind them. He describes a number of amps that perform well and are easy to build. Most of them are based on discrete transistors — many, many transistors — but he does provide some op amp designs and even a design for the venerable LM386, which he generally decries as the easy way out unless it’s optimized. He also goes into a great deal of detail on building AF oscillators and good filters with low harmonics for testing amps. We especially like the tip about using the FFT function of an oscilloscope and a signal generator to estimate total harmonic distortion.

The whole article is really worth a read, and applying some of these tips will help everyone do a better job designing audio amps, not just the hams. And if building amps from discrete transistors has you baffled, start with the basics: [Jenny]’s excellent Biasing That Transistor series.

[via Dangerous Prototypes]

VCF East 2018: SDR On The Altair 8800

June 8, 2018 by Tom Nardi 34 Comments

You’d be forgiven if you thought software defined radio (SDR) was a relatively recent discovery. After all, few outside of the hardcore amateur radio circles were even familiar with the concept until it was discovered that cheap USB TV tuners could be used as fairly decent receivers from a few hundred MHz all the way up into the GHz range. The advent of the RTL-SDR project in 2012 brought the cost of entry level SDR hardware from hundreds of dollars to tens of dollars effectively overnight. Today there’s more hackers cruising the airwaves via software trickery than there’s ever been before.

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Restoring A 1930s Oscilloscope – Without Supplying Power

May 22, 2018 by Ben James 36 Comments

We’ve all done it: after happening across a vintage piece of equipment and bounding to the test bench, eager to see if it works, it gets plugged in, the power switch flipped, but… nothing. [Mr Carlson] explains why this is such a bad idea, and accompanies it with more key knowledge for a successful restoration – this time revitalising a tiny oscilloscope from the 1930s.

Resisting the temptation to immediately power on old equipment is often essential to any hope of seeing it work again. [Mr Carlson] explains why you should ensure any degraded components are fixed or replaced before flipping the switch, knowing that a shorted/leaking capacitor is more than likely to damage other components if power is applied.

The oscilloscope he is restoring is a beautiful find. Originally used by radio operators to monitor the audio they were transmitting, it features a one inch CRT and tube rectification, in a tight form factor.

[Mr Carlson] uses his capacitor leakage tester to determine if the main filter capacitor needs replacing – it does, no surprises there – as well as confirming the presence of capacitors potted into the power transformer itself. These have the potential to not only derail the restoration, but also cause a safety hazard through leakage to the chassis.

After replacing and rewiring everything that’s relevant, the scope is hooked up to an isolation transformer, and it works first time – showing the value of a full investigation before power-up. [Mr Carlson] quips, “It really doesn’t have a choice; when it’s on this bench, it’s going to work again”, a quote which will no doubt resonate with Hackaday readers.

[Mr Carlson] promises to integrate the scope into a new piece of test equipment in the near future, but in the meantime you can read about his soldering station VFD mod, or his walk-in AM radio transmitter.

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Fail Of The Week: Never Assume All Crystals Are Born Equal

May 5, 2018 by Jenny List 23 Comments

You should be used to our posting the hacks that didn’t quite go according to plan under our Fail Of The Week heading, things that should have worked, but due to unexpected factors, didn’t. They are the fault, if that’s not too strong a term, of the person making whatever the project is, and we feature them not in a spirit of mockery but one of commiseration and enlightenment.

This FOTW is a little different, because it reveals itself to have nothing to do with its originator. [Grogster] was using the widely-available HC-12 serial wireless modules, or clones or even possibly fakes thereof, and found that the modules would not talk to each other. Closer inspection found that the modules with the lack of intercommunication came from different batches, and possibly different manufacturers. Their circuits and components appeared identical, so what could possibly be up?

The problem was traced to the two batches of modules having different frequencies, one being 37 kHz ahead of the other. This was in turn traced to the crystal on board the off-frequency module, the 30 MHz component providing the frequency reference for the Si4463 radio chip was significantly out of spec. The manufacturer had used a cheap source of the component, resulting in modules which would talk to each other but not to the rest of the world’s HC-12s.

If there is a lesson to be extracted from this, it is to be reminded that even when cheap components or modules look as they should, and indeed even when they appear to work as they should, there can still be unexpected ways in which they can let you down. It has given us an interesting opportunity to learn about the HC-12, with its onboard STM8 CPU and one of the always-fascinating Silicon Labs radio chips. If you want to know more about the HC-12 module, we linked to a more in-depth look at it a couple of years ago.

Thanks [Manuka] for the tip.

An FM Transceiver From An Unexpected Chip

April 22, 2018 by Jenny List 20 Comments

The Si47xx series of integrated circuits from Silicon Labs is a fascinating series of consumer broadcast radio products, chips that apply SDR technologies to deliver a range of functions that were once significantly more complex, with minimal external components and RF design trickery. [Kodera2t] was attracted to one of them, the Si4720, which boasts the unusual function of containing both a receiver and a transmitter for the FM broadcast band and is aimed at mobile phones and similar devices that send audio to an FM car radio. The result is a PCB with a complete transceiver controlled by an ATmega328 and sporting an OLED display, and an interesting introduction to these devices.

The Si4720 internal block diagram, from its data sheet.

A look at the block diagram from the Si4720 reveals why it and its siblings are such intriguing devices. On-chip is an SDR complete in all respects including an antenna, which might set the radio enthusiasts among the Hackaday readership salivating were it not that the onboard DSP is not reprogrammable for any other purpose than the mode for which the chip is designed. The local oscillator also holds a disappointment, being limited only to the worldwide FM broadcast bands and not some of the more useful or interesting frequencies. There are however a host of other similar Silicon Labs receiver chips covering every conceivable broadcast band, so the experimenter at least has a good choice of receivers to work with.

If you need a small FM transmitter and have a cavalier attitude to spectral purity then it’s easy enough to use a Raspberry Pi or just build an FM bug. But this project opens up another option and gives a chance to experiment with a fascinating chip.

Clive Sinclair, The Other Author

April 12, 2018 by Jenny List 51 Comments

A reasonable selection of the Hackaday readership will have had their first experiences of computing on an 8-bit machine in a black case, with the word “Sinclair” on it. Even if you haven’t work with one of these machines you probably know that the man behind them was the sometimes colourful inventor Clive (now Sir Clive) Sinclair.

The finest in 1950s graphic design, applied to electronics books.

He was the founder of an electronics company that promised big results from its relatively inexpensive electronic products. Radio receivers that could fit in a matchbox, transistorised component stereo systems, miniature televisions, and affordable calculators had all received the Sinclair treatment from the early-1960s onwards. But it was towards the end of the 1970s that one of his companies produced its first microcomputer.

At the end of the 1950s, when the teenage Sinclair was already a prolific producer of electronics and in the early stages of starting his own electronics business, he took the entirely understandable route for a cash-strapped engineer and entrepreneur and began writing for a living. He wrote for electronics and radio magazines, later becoming assistant editor of the trade magazine Instrument Practice, and wrote electronic project books for Bernard’s Radio Manuals, and Bernard Babani Publishing. It is this period of his career that has caught our eye today, not simply for the famous association of the Sinclair name, but for the fascinating window his work gives us into the state of electronics at the time.

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An SSB Transceiver On Only One Type Of Transistor

April 9, 2018 by Jenny List 31 Comments

There are a multiplicity of transmission modes both new and old at the disposal of a radio amateur, but the leader of the pack is still single-sideband or SSB. An SSB transmitter emits the barest minimum of RF spectrum required to reconstitute an audio signal, only half of the mixer product between the audio and the RF carrier, and with the carrier removed. This makes SSB the most efficient of the analog voice modes, but at the expense of a complex piece of circuitry to generate it by analog means. Nevertheless, radio amateurs have produced some elegant designs for SSB transmitters, and this one for the 80m band from [VK3AJG] is a rather nice example even if it isn’t up-to-the-minute. What makes it rather special is that it relies on only one type of device, every one of its transistors is a BC547.

In design terms, it follows the lead set by other simple amateur transmitters, in that it has a 6 MHz crystal filter with a mixer at either end of it that switch roles on transmit or receive. It doesn’t use the bidirectional amplifiers popularised by VU2ESE’s Bitx design, instead, it selects transmit or receive using a set of diode switches. The power amplifier stretches the single-device ethos to the limit, by having multiple BC547s in parallel to deliver about half a watt.

While this transmitter specifies BC547s, it’s fair to say that many other devices could be substituted for this rather aged one. Radio amateurs have a tendency to stick with what they know and cling to obsolete devices, but within the appropriate specs a given bipolar transistor is very similar to any other bipolar transistor. Whatever device you use though, this design is simple enough that you don’t need to be a genius to build one.

Via [G4USP]. Thanks [2ftg] for the tip.