Open Source 5-axis CNC Router

March 4, 2011 by Mike Szczys 44 Comments

This 5-axis CNC router could soon be an open source tool. [Mike Calvino] built it for the School of Architecture at the University of Arkansas. It can be used as a router or as a plasma cutter/welder. Now he’s trying to raise some money that will underwrite his time and effort to develop and release instructions, design files, and specifications to make it an open source hardware project.

It is extremely large, and in addition to the X, Y, and Z axes that you’d expect to find on CNC machinery, it can tilt and rotate the cutting tool. This is not something you’re likely to build at home. But the availability of plans would be a huge contribution toward making machine tools accessible at a relatively small price tag. It’s not hard to image universities building this as a class project. We also think it would be a perfect group project for you and your buddies over at the local Hackerspace to undertake. Check out some milling action in the clip after the break.

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What Development Board To Use? (Part Two)

February 14, 2011 by James Munns 43 Comments

We asked for responses to our last Development Board post, and you all followed through. We got comments, forum posts, and emails filled with your opinions. Like last time, there is no way we could cover every board, so here are a few more that seemed to be popular crowd choices. Feel free to keep sending us your favorite boards, we may end up featuring them at a later date!

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Adding A Serial Port Through An RJ45 Connector

December 30, 2010 by Mike Szczys 21 Comments

[Mike Lu] likes to add serial ports to his routers to use for debugging but he didn’t want to drill holes in his new RT-N12. After a bit of head-scratching he thought about repurposing the four unused wires on one of the RJ45 Ethernet connectors. This would allow him to interface with the necessary signals and still have the option of using that port for a network connection. The first step was to build the circuit to output the correct serial levels and connect it to the unused pins on the jack. Next, to separate serial and Ethernet on the outside of the router he build a short adapter cable.

This is an elegant solution if you’re looking for zero case modifications. But if you don’t mind a few inconspicuous holes we love the serial port used on this Dockstar.

Building A Bandwidth Meter

November 24, 2010 by Mike Szczys 15 Comments

Here’s an analog bandwidth meter made to look like an old pressure gauge. It’s actually new, but the paper showing the graduated scale was stained in a bath of black tea, then dried in an oven to give it an aged appearance. We think it’s quite effective.

The dial itself is a volt meter driven by an Arduino in much the same way as the multimeter clock. Bandwidth data is pulled from a Linux router, filtered down to the target data using ‘grep’, and sent over the serial connection by a Perl script. Since the meter itself is just waiting for serial data, alterations to the router’s scripting make it easy to represent a count of unread emails, tweets, or whatever data your code can scrape.

[Thanks Ben]

Home Automation Without Pulling Wires

November 9, 2010 by Mike Szczys 14 Comments

Here’s a bit of simple home automation using hacks with which we’re become pretty familiar. [Mrx23] combined OpenWRT, a microcontroller, and a set of RF controlled outlet switches to add automation to his plug-in devices. An RF remote that controls the switched outlets has been connected to an Arduino. The router communicates with the Arduino via a serial connection. And the router is controlled by a web interface which means you can use a smartphone or other web device to control the outlets.

The best thing about this system is the power that the router wields. Since it has an underlying Linux kernel you have the option of setting CRON jobs to turn lighting on and off, and group settings can be established to set up a room’s lighting level for watching movies, hosting guests, etc. Combine this with the fact that OpenWRT can use port forwarding for Internet control and the possibilities really start to open up.

[Thanks Arpad]

Solar Powered WiFi Repeater

October 6, 2010 by Mike Szczys 43 Comments

For all those times you need to broadcast your own access point where there’s no outlet [Larry] shows us how to make a solar-powered hotspot. He started by slapping a solar panel on the lid of a cigar box and attaching it to five rechargeable AA batteries inside. These power the mainboard from a router which is the perfect size to friction fit in the opening. It has been flashed with a copy of DD-WRT, and set to scan for open WiFi connections. When it finds one it connects and rebroadcasts its own WiFi signal to the surrounding area. He leaves it in the back window of his car and uses it to get on the net during lunch.

Power Cycling A Problematic Modem

June 29, 2010 by Mike Szczys 53 Comments

[Gigawatts] struggled against a shoddy Internet connection for quite some time. Changing modems, having the line serviced, and spending far too much time on the phone didn’t do any good. In fact, the only thing that fixed the problem was power cycling the modem once it stopped responding. His solution was to automate the power cycling process. He added a cron task to his router which is running DD-WRT, a favorite firmware alternative for hacked routers. The script monitored the WAN connection and when it went down it would toggle one of the serial port pins. He whipped up an outlet box with a relay in it and used that serial pin to cut the power going to the modem. A workaround yes, but it was the only thing that brought an end to his frustration.