Kino Wheels Gives You A Hand Learning Camera Operation

March 28, 2023 by Dan Maloney 4 Comments

Have you ever watched a movie or a video and really noticed the quality of the camera work? If you have, chances are the camera operator wasn’t very skilled, since the whole point of the job is to not be noticed. And getting to that point requires a lot of practice, especially since the handwheel controls for professional cameras can be a little tricky to master.

Getting the hang of camera controls is the idea behind [Cadrage]’s Kino Wheels open-source handwheels. The business end of Kino Wheels is a pair of DIN 950 140mm spoked handwheels — because of course there’s a DIN standard for handwheels. The handwheels are supported by sturdy pillow block bearings and attached to 600 pulse/rev rotary encoders, which are read by an Arduino Mega 2560. The handwheels are mounted orthogonal to each other in a suitable enclosure; the Pelican-style case shown in the build instructions seems like a perfect choice, but it really could be just about anything.

To use Kino Wheels, [Cadrage] offers a free camera simulator for Windows. Connected over USB, the wheels control the pan and tilt axes of a simulated camera in an animated scene. The operator-in-training uses the wheels to keep the scene composed properly while following the action. A little bit of the simulation is shown in the brief video below, along with some of the build details.

While getting camera practice is the point of the project, that’s not to say Kino Wheels couldn’t be retasked. With a little work, these could be used to actually control at least a couple of axes of a motion control rig, or maybe even to play Quake.

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IOT Message Board Puts Fourteen-Segment Displays To Work

March 28, 2023 by Dan Maloney 4 Comments

We’re not sure, but the number of recognizable alphanumeric characters that a seven-segment display can manage seems to have more to do with human pattern recognition than engineering. It takes some imagination, and perhaps a little squinting, to discern some characters, though. Arguably better is the fourteen-segment display, which has been pressed into service in this just-for-funsies IOT message board.

As [Steve] tells the story, this is one of those “boredom-buster” projects that start with a look through the junk bin to see what presents itself. In his case, some fourteen-segment common-cathode LEDs presented themselves, and the result was a simple but fun build. [Steve] used some clever methods to get the display stuffed onto two protoboards, including mounting the current-limiting resistors cordwood-style between the boards. A Raspberry Pi drives the display through a very neatly routed ribbon cable, and the whole thing lives in a tidy wooden box.

The IOT part of the build allows the display to show messages entered on [Steve]’s web page, with a webcam live stream to close the loop. Strangely, the display seems stuck on the “HI HACKADAY!” we entered as a test after [Steve] tipped us off, so we’re not sure if we busted it or what. Apologies if we did, [Steve]. And by the way, if your cats are named [Nibble] and [Pixel], well done!

No matter what you do with them, multi-segment displays are pretty cool. But if you think they’re something new, you’ve got another think coming.

Feeling The Heat: Railway Defect Detection

March 28, 2023 by Dan Maloney 29 Comments

On the technology spectrum, railroads would certainly seem to skew toward the brutally simplistic side of things. A couple of strips of steel, some wooden ties and gravel ballast to keep everything in place, some rolling stock with flanged wheels on fixed axles, and you’ve got the basics that have been moving freight and passengers since at least the 18th century.

But that basic simplicity belies the true complexity of a railway, where even just keeping the trains on the track can be a daunting task. The forces that a fully loaded train can exert on not only the tracks but on itself are hard to get your head around, and the potential for disaster is often only a failed component away. This became painfully evident with the recent Norfolk Southern derailment in East Palestine, Ohio, which resulted in a hazardous materials incident the likes of which no community is ready to deal with.

Given the forces involved, keeping trains on the straight and narrow is no mean feat, and railway designers have come up with a web of sensors and systems to help them with the task of keeping an eye on what’s going on with the rolling stock of a train. Let’s take a look at some of the interesting engineering behind these wayside defect detectors.

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Hackaday Links: March 26, 2023

March 26, 2023 by Dan Maloney 3 Comments

Sad news in the tech world this week as Intel co-founder Gordon Moore passed away in Hawaii at the age of 94. Along with Robert Noyce in 1968, Moore founded NM Electronics, the company that would later go on to become Intel Corporation and give the world the first commercially available microprocessor, the 4004, in 1971. The four-bit microprocessor would be joined a few years later by the 8008 and 8080, chips that paved the way for the PC revolution to come. Surprisingly, Moore was not an electrical engineer but a chemist, earning his Ph.D. from the California Institute of Technology in 1954 before his postdoctoral research at the prestigious Applied Physics Lab at Johns Hopkins. He briefly worked alongside Nobel laureate and transistor co-inventor William Shockley before jumping ship with Noyce and others to found Fairchild Semiconductor, which is where he made the observation that integrated circuit component density doubled roughly every two years. This calculation would go on to be known as “Moore’s Law.”

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Single Flex PCB Folds Into A Four-Wheel Rover, Complete With Motors

March 25, 2023 by Dan Maloney 3 Comments

You’ve got to hand it to [Carl Bugeja] — he comes up with some of the most interesting electromechanical designs we’ve seen. His latest project is right up there, too: a single PCB that folds up into a four-wheel motorized rover.

The key to [Carl]’s design lies with his PCB brushless motors, which he has been refining since we first spotted them back in 2018. The idea is to use traces on the PCB for the stator coils to drive a 3D printed rotor containing tiny magnets. They work surprisingly well, even if they don’t generate a huge amount of torque. [Carl]’s flexible PCB design, which incorporates metal stiffeners, is a bit like an unfolded cardboard box, with two pairs of motor coils on each of the side panels. This leaves the other surfaces available for all the electronics, with includes a PIC, a driver chip, and a Hall sensor for each motor, an IMU and proximity sensor for navigation, and an ESP32 to run the show.

With machined aluminum rotors and TPU tires mounted to the folded-up chassis, it was off to the races, albeit slowly. The lack of torque from the motors and the light weight of the rover, along with some unwanted friction due to ill-fitting joints, added up to slow progress, especially on anything other than a dead flat surface. But with some tweaking, [Carl] was able to get the buggy working well enough to call this one a win. Check out the build and testing in the video below.

Knowing [Carl], this isn’t the last we’ll see of the foldable rover. After all, he stuck with his two-wheel PCB motor design and eventually got that running pretty well. We’ll be keeping an eye out for progress on this one.

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Clever Mechanism Powers This All-Mechanical Filament Respooler

March 25, 2023 by Dan Maloney 12 Comments

No matter how far down the 3D printing rabbit hole we descend, chances are pretty good that most of us won’t ever need to move filament from one spool to another. But even so, you’ve got to respect this purely mechanical filament respooler design, and you may want to build one for yourself just because.

We were tipped off to [Miklos Kiszely]’s respooler via the very enthusiastic video below from [Bryan Vines] at the BV3D YouTube channel. He explains the need for transferring filament to another spool as stemming from the switch by some filament manufacturers to cardboard spools for environmental reasons. Sadly, these spools tend to shed fibrous debris that can clog mechanisms; transferring filament to a plastic spool can help mitigate that problem.

The engineering that [Miklos] put into his respooler design is pretty amazing. Bearings excepted, the whole thing is 3D printed. A transmission made of herringbone gears powers both the take-up spool and the filament guide, which moves the incoming filament across the width of the spool for even layers. The mechanism to do this is fascinating, consisting of a sector gear with racks on either side. The racks are alternately engaged by the sector gear, moving a PTFE filament guide tube back and forth to create even layers on the takeup spool. Genius!

Hats off to [Miklos] on this clever design, and for the extremely detailed instructions for printing and building one of your own. Even if you don’t have the cardboard problem, maybe this would help if you buy filament on really big spools and need to rewind for printing. Continue reading “Clever Mechanism Powers This All-Mechanical Filament Respooler” →

Low-Power Challenge: Making An Analog Clock Into A Calendar With A 50-Year Life

March 24, 2023 by Dan Maloney 24 Comments

You have to be pretty ambitious to modify a clock to run for 50 years on a single battery. You also should probably be pretty young if you think you’re going to verify your power estimates, at least in person. According to [Josh EJ], this modified quartz analog clock, which ticks off the date rather than the time, is one of those “The March of Time” projects that’s intended to ~~terrify~~ incentivize you by showing how much of the year is left.

Making a regular clock movement slow down so that what normally takes an hour takes a month without making any mechanical changes requires some clever hacks. [Josh] decided to use an Arduino to send digital pulses to the quartz movement to advance the minute hand, rather than let it run free. Two pulses a day would be perfect for making a 30-day month fit into a 60-minute hour, but that only works for four months out of the year. [Josh]’s solution was to mark the first 28 even-numbered minutes, cram 29, 30, and 31 into the last four minutes of the hour, and sort the details out in code.

As for the low-power mods, there’s some cool wizardry involved with that, like flashing the Arduino Pro Mini with a new bootloader that reduces the clock speed to 1 MHz. This allows the microcontroller and RTC module to run from the clock movement’s 1.5 V AA battery. [Josh] estimates a current draw of about 6 μA per day, which works out to about 50 years from a single cell. That’s to be taken with a huge grain of salt, of course, but we expect the battery will last a long, long time.

[Josh] built this clock as part of the Low-Power Challenge contest, which wrapped up this week. We’re looking forward to the results of the contest — good luck to all the entrants!