There is an old saying: “In theory, theory and practice are the same. In practice, they are not.” We spend our time drawing on paper or a computer screen, perfect wires, ideal resistors, and flawless waveforms. Alas, the real world is not so kind. Components have all kinds of nasty parasitic effects and no signal looks like it does in the pages of a text book.

Consider the following problem. You have a sine wave input coming in that varies between 0 V and 5 V. You want to convert it to a square wave that is high when the sine wave is over 2.5 V. Simple, right? You could use a CMOS logic gate or a comparator. In theory…

The problem is, the sine wave isn’t perfect. And the other components will have little issues. If you’ve ever tried this in real life, you’ll find that when the sine wave is right at the 2.5 V mark the output will probably swing back and forth before it settles down. This is exacerbated by any noise or stretching in the sine wave. You will wind up with something like this:

Notice how the edges of the square wave are a bit fat? That’s the output switching rapidly back and forth right at the comparator’s threshold.

## Hysteresis

The answer is to not set the threshold at 2.5 V, or any other single value. Instead, impose a range outside of which it will switch, switching low when it leaves the low end of the range, and high when it exceeds the high end.  That is, you want to introduce hysteresis. For example, if the 0 to 1 shift occurs at, say, 1.9 V and the 1 to 0 switch is at 0.5 V, you’ll get a clean signal because once a 0 to 1 transition happens at 1.9 V, it’ll take a lot of noise to flip it all the way back below 0.5 V.

You see the same effect in temperature controllers, for example. If you have a heater and a thermal probe, you can’t easily set a 100 degree set point by turning the heater off right away when you reach 100 and then back on again at 99.9999. You will usually use hysteresis in this case, too (if not something more sophisticated like a PID). You might turn the heater off at 99 degrees and back on again at 95 degrees, for example. Indeed, your thermostat at home is a prime example of a system with hysteresis — it has a dead-band of a few degrees so that it’s not constantly turning itself on and off.

## Schmitt Triggers and How to Get One

A Schmitt Trigger is basically a comparator with hysteresis. Instead of comparing the incoming voltage with VCC / 2, as a simple comparator would, it incorporates a dead band to ensure that logic-level transitions occur only once even in the presence of a noisy input signal.

Assuming you want a Schmitt trigger in a circuit, you have plenty of options. There are ICs like the 74HC14 that include six (inverting) Schmitt triggers. On a schematic, each gate is represented by one of the symbols to the right; the little mark in the box is the hysteresis curve, and the little bubble on the output indicates logical negation when it’s an inverter.

You can also make them yourself out of transistors or even a 555 chip. But the easiest way by far is to introduce some feedback into a plain op amp comparator circuit.

Below are two op amps, one with some positive feedback to make it act like a Schmitt trigger. The other is just a plain comparator. You can simulate the design online.

If you haven’t analyzed many op amp circuits, this is a good one to try. First, imagine an op amp has the following characteristics:

• The inputs are totally open.
• The output will do whatever it takes to make the inputs voltages the same, up to the power supply rails.

Neither of these are totally true (theory vs. practice, again), but they are close enough.

The comparator on the right doesn’t load the inputs at all, because the input pins are open circuit, and the output swings to either 0 V or 5 V to try, unsuccessfully, to make the inputs match. It can’t change the inputs because there is no feedback, but it does make a fine comparator. The voltage divider on the + pin provides a reference voltage. Anything under that voltage will swing the output one way. Over the voltage will swing it the other way. If the voltages are exactly the same? That’s one reason you need hysteresis.

The comparator’s voltage divider sets the + pin to 1/2 the supply voltage (2.5 V). Look at the Schmitt trigger (on top). If the output goes between 0 V and 5 V, then the voltage divider winds up with either the top or bottom resistor in parallel with the 10K feedback resistor. That is, the feedback resistor will either be connected to 5 V or ground.

Of course, two 10K resistors in parallel will effectively be 5K. So the voltage divider will be either 5000/15000 (1/3) or 10000/15000 (2/3) depending on the state of the output. Given the 5 V input to the divider, the threshold will be 5/3 V (1.67 V) or 10/3 V (3.33 V). You can, of course, alter the thresholds by changing the resistor values appropriately.

## Practical Applications

Schmitt triggers are used in many applications where a noisy signal requires squaring up. Noisy sensors, like an IR sensor for example, can benefit from a Schmitt trigger. In addition, the defined output for all voltage ranges makes it handy when you are trying to “read” a capacitor being charged and discharged. You can use that principle to make a Schmitt trigger into an oscillator or use it to debounce switches.

If you want to see a practical project that uses a 555-based Schmitt, check out this light sensor. The Schmitt trigger is just one tool used to fight the imprecision of the real world and real components. Indeed, they’re nearly essential any time you want to directly convert an analog signal into a one-bit, on-off digital representation.

# An Intel 8085 Microprocessor Trainer

The Intel 8085 microprocessor was introduced 40 years back, and along with its contemporaries — the Z80 and the 6502 — is pretty much a dinosaur in terms of microprocessor history. But that doesn’t stop it from still being included in the syllabus for computer engineering students in many parts of the world. The reason why a 40 year old microprocessor is still covered in computer architecture text books instead of computer history is a bit convoluted. But there’s a whole industry that thrives on the requirements of college laboratories and students requiring “8085 Microprocessor Training Kits”. [TisteAndii] just finished college in Nigeria, where these kits are not locally built and need to be imported, usually costing well over a 100 dollars.

Which is why his final year project was a low cost Intel 8085 Microprocessor Trainer. It’s a minimalist design with some basic read/write memory, program execution and register inspection, with no provision for single stepping or interrupts yet. The monitor program isn’t loaded in an EEPROM. Instead, a PIC18 is used and connected to the 8085 address, data and control pins. This makes it easier to write a monitor program in C instead of assembly. And allows use of a 1.8″ LCD with SPI interface instead of the more usual 7-segment displays used for these kind of kits. [TisteAndii] built a 6×4 keyboard for input, but couldn’t solve debounce issues and finally settled on a 5×4 membrane keypad.

Being a rookie, he ended up with a major flaw in his board layout — he missed connecting the SRAM and the PPI devices to the data bus. A bunch of jumper links seemed to solve the issue, but it wasn’t perfect. This, and a few other problems gave him a lot of grief, but towards the end, it all worked, almost. Most importantly, his BoM cost of about \$35 makes it significantly cheaper compared to the commercial units available in Nigeria.

While some hackers may consider this a trivial project, it solves a local problem and we hope the next iteration of the design improves the kit and makes it more accessible.

# Encoders Spin Us Right Round

Rotary encoders are great devices. Monitoring just a few pins you can easily and quickly read in rotation and direction of a user input (as well as many other applications). But as with anything, there are caveats. I recently had the chance to dive into some of the benefits and drawbacks of rotary encoders and how to work with them.

I often work with students on different levels of electronic projects. One student project needed a rotary encoder. These come in mechanical and optical variants. In a way, they are very simple devices. In another way, they have some complex nuances. The target board was an ST Nucleo. This particular board has a small ARM processor and can use mbed environment for development and programming. The board itself can take Arduino daughter boards and have additional pins for ST morpho boards (whatever those are).

The mbed system is the ARM’s answer to Arduino. A web-based IDE lets you write C++ code with tons of support libraries. The board looks like a USB drive, so you download the program to this ersatz drive, and the board is programmed. I posted an intro to mbed awhile back with a similar board, so if you want a refresher on that, you might like to read that first.

The encoder we had was on a little PCB that you get when you buy one of those Chinese Arduino 37 sensor kits. (By the way, if you are looking for documentation on those kinds of boards, look here.; in particular, this was a KY-040 module.) The board has power and ground pins, along with three pins. One of the pins is a switch closure to ground when you depress the shaft of the encoder. The other two encode the direction and speed of the shaft rotation. There are three pull-up resistors, one for each output.

I expected to explain how the device worked, and then assist in writing some code with a good example of having to debounce, use pin change interrupts, and obviously throw in some other arcane lore. Turns out that was wholly unnecessary. Well… sort of.

# What Makes the Perfect Hardware Badge

There are only a handful of people who can say they’ve built several successful electronic badges for conferences. Voja Antonic is not just on that list, he’s among the leaders in the field. There are a lot of pressures in this type of design challenge: aesthetics, functionality, and of course manufacturability. If you want to know how to make an exposed-PCB product that will be loved by the user, you need to study Voja’s work on the 2016 Hackaday SuperConference Badge. The badge is completely open, with all the design files, firmware, and a manual on the badge project page.

Between travelling from Belgrade to Pasadena and guiding production of 300 badges across the finish line before the conference deadline Voja took ill. He made it to the conference but without a voice he asked me to give his badge design talk for him. You can check that talk out below but let’s touch briefly on why Voja’s design is so spectacular.

# Filtering Noisy Data with an Arduino

One of the first frustrating situations a beginning microcontroller programmer will come across is the issue of debouncing switches. Microcontrollers are faster than switches, and the switch has yet to be built that can change state in zero time like they can on paper. This hurdle is easily overcome, but soon we are all faced with another issue: filtering noise from an analog signal. Luckily [Paul Martinsen] has put together a primer of three different ways to use an Arduino to filter signals.

The first (and fastest, simplest, etc.) way to filter an analog signal is to sample a bunch of times and then average all of the samples together. This will eliminate most outliers and chatter without losing much of the information. From there, the tutorial moves on to programming a running average to help increase the sample time (but consume much more memory). Finally, [Paul] takes a look at exponential filters, which are recursive, use less memory, and can be tweaked to respond to changes in different ways.

[Paul] discusses all of the perks and downsides of each method and provides examples for each as well. It’s worth checking out, whether you’re a seasoned veteran who might glean some nuance or you’re a beginner who hasn’t even encountered this problem yet. And if you’re still working on debouncing a digital input, we have you covered there, too.

# Breathing New Life Into An Old Key

For most of us who have experimented with Morse code, the oldest key we are likely to have used will have been a piece of military surplus kit from the Second World War era. [Kyle Gabriel] however is a lucky man. His grandfather left him his key-on-board telegraph practice set, a vintage key and telegraph sounder arrangement used to learn Morse code in the days when the telegraph was king. Rather than keep the set merely as an heirloom, [Kyle] set about bringing it up to date by interfacing it to a Raspberry Pi and writing a Morse reader program.

Along the way [Kyle] had to contend with debouncing the switching signal from the key, considering an RC network before settling on a software debounce timer. He provides a brief synopsis of the mechanics of Morse decoding software, and a demonstration of the code in action which you can see in the video below the break.

[Kyle’s] decoding software, beatbybeat, is on GitHub. We can see it will be a useful tool for anyone interested in Morse, or who is writing their own Morse software.

Morse code has featured on these pages more than a few times over the years. Of relevance to this piece are an Arduino decoding Morse code, a more up-to-date practice oscillator with a home-made key, and a couple of other vintage telegraphs reading RSS feeds and reading emails.

# The Flowing Pixels of Time Wait for No Man

The hourglass dramatically depicts the flow of time; gravity pulling grains of sand inevitably downward. So it is with the Bits of Time project by [Frank Andre]. The pixels drop, stopping only when the battery dies. Or, when your eggs are ready. (Pssst, it’s also on Hackaday.io.)

The project starts with a couple of [Frank’s] PixBlocks. A processor is added to one PixBlock to serve as the controller for both after they are connected via the serial bus. A tilt switch, with a debouncing circuit, is connected to an IO pin. This tells the processor the orientation of the box and therefore which way the pixels should flow.

Two  switches set the duration of the timer in 15 second increments. A third starts the timer. When the box is rotated the pixels start flowing in the opposite direction. With code available on GitHub the system can be programmed for other effects such as changing colors, flickering, or even text display.

You’ll agree this is a bit less intimidating than the MacGyver-ish kitchen timer we covered last year.