Teaching An Old Lathe New Tricks With A Programmable Power Feed

October 4, 2020 by 17 Comments

Ask anybody whose spent time standing in front of a mill or lathe and they’ll tell you that some operations can get tedious. When you need to turn down a stainless rod by 1/4″ in 0.030″ increments, you get a lot of time to reflect on why you didn’t just buy the right size stock as you crank the wheel back and forth. That’s where the lead screw comes in — most lathes have a gear-driven lead screw that can be used to actuate the z-axis ( the one which travels parallel to the axis of rotation). It’s no CNC, but this type of gearing makes life easier and it’s been around for a long time.

[Tony Goacher] took this idea a few steps further when he created the Leadscrew Buddy. He coupled a beautiful 1949 Myford lathe with an Arduino, a stepper motor, and a handful of buttons to add some really useful capabilities to the antique machine. By decoupling the lead screw from the lathe’s gearbox and actuating it via a stepper motor, he achieved a much more granular variable feed speed.

If that’s not enough, [Tony] used a rotary encoder to display the cutting tool’s position on a home-built Digital Readout (DRO). The pièce de résistance is a “goto” command. Once [Tony] sets a home position, he can command the z-axis to travel to a set point at a given speed. Not only does this make turning easier, but it makes the process more repeatable and yields a smoother finish on the part.

These features may not seem so alien to those used to working with modern CNC lathes, but to the vast majority of us garage machinists, [Tony]’s implementation is an exciting look at how we can step up our turning game. It also fits nicely within the spectrum of lathe projects we’ve seen here at Hackaday- from the ultra low-tech to the ludicrously-precise.

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Cleaning Up The Yard With AI — Avian Intelligence

October 4, 2020 by 28 Comments

Despite epithets like “bird-brain,” our feathered friends are actually pretty smart. Being able to maneuver in three dimensions at high speed must have something to do with it, and the cognitive abilities of birds are well-documented and still being researched. So it naturally makes sense to harness avian brainpower to keep one’s yard clean, right?

For the record, the magpies that [Hans] is training are very intelligent and strikingly beautiful birds who delight in swooping down to harass people, and who will gladly steal food from other birds and then poop on it and fly away. So they’re jerks, but that doesn’t mean they can’t be useful jerks. The goal with his BirdBox system is to use classic operant conditioning, where a desired voluntary behavior is reinforced by a reward. In this case, the reward is a treat dispensed by a 3D-printed vibratory dispenser when the bird collects a bottlecap from the yard and deposits it in the proper slot. The video below shows the birds doing exactly what they’re supposed to do.

[Hans] tells us that the trick is getting the birds to accept the BirdBox and to have them integrate it into their “patrol schematic” of their territory. Once that’s done, it’s a simpler matter to have them associate the bottlecaps with the reward. The other challenge is making everything bulletproof, or in this case magpie-proof. Did we mention that magpies are jerks?

The possibilities for trading peanuts for yardwork are endless; [Hans] mentions plans he has for fallen fruit clean-up, and mentions a persistent garden slug problem that the birds might be employed to remediate. If you want to try this, it might be a good idea to brush up on the work of [B.F. Skinner] and his pigeons of war.

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Indian RISC-V Chip Is Team’s Third Successful Chip

October 3, 2020 by 20 Comments

There was a time when creating a new IC was a very expensive proposition. While it still isn’t pocket change, custom chips are within reach of sophisticated experimenters and groups. As evidence, look at the Moushik CPU from the SHAKTI group. This is the group’s third successful tapeout and is an open source RISC-V system on chip.

The chip uses a 180 nm process and has 103 I/O pins. The CPU runs around 100 MHz and the system includes an SDRAM controller, analog to digital conversion, and the usual peripherals. The roughly 25 square mm die houses almost 650 thousand gates.

This is the same group that built a home-grown chip based on RISC-V in 2018 and is associated with the Indian Institute of Technology Madras. We aren’t clear if everything you’d need to duplicate the design is in the git repository, but since the project is open source, we presume it is.

If you think about it, radios went from highly-specialized equipment to a near-disposable consumer item. So did calculators and computers. Developing with FPGAs is cheaper and easier every year. At this rate it’s not unreasonable to think It won’t be long before creating a custom chip will be as simple as ordering a PCB — something else that used to be a big hairy deal.

Of course, we see FPGA-based RISC-V often enough. While we admire [Sam Zeloof’s] work, we don’t think he’s packing 650k gates into that size. Not yet, anyway.

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Faster Desktop Ethernet With Server Network Adapters

October 3, 2020 by 31 Comments

As far as consumer network hardware goes, we’re all expected to be pretty happy with 802.11n WiFi and Gigabit Ethernet over Cat 6 cables. For most home users, that’s plenty of bandwidth for streaming movies and posting K-pop fancams to Twitter on a daily basis. If you want a fatter pipe, things can get expensive, fast. However, [TobleMiner] found a way to use surplus server-grade cards in a regular PC – providing huge bandwidth on a budget.

The adapter is designed to allow a FlexibleLOM card to fit into a regular ATX PCI-E card slot. A small additional bracket should be used to fix the card in place with the typical bracket retention screw.

HPE’s FlexibleLOM standard consists of a special edge connector on HPE servers that lets the end-user fit a variety of network adapters in a form factor designed specifically for blade and rack mount servers. At the electrical level, it’s simply PCI-Express 8x. FlexibleLOM network cards are built for high-speed data center use, often featuring SFP+ and QSFP+ interfaces capable of 10 gigabit and 40 gigabit speeds, respectively.

These cards can be had for under $20 on eBay, but won’t fit in a standard PCI-Express slot. Enter [ToberMiner]’s adapter, which hooks up the relevant PCI-Express lines to where they need to go, and mechanically adapts the FlexibleLOM hardware to fit in a regular ATX PC case.

It’s a great way to get server-grade network adapters in your home rig, without breaking the bank. We’ve featured other attempts at high-speed home networking before, too. If you’ve got the low down on a great way to get multi-gigabit speeds out of cheap surplus hardware, you know who to call.

[Thanks to Marco for the tip!]

Receipt Printers End It All In Moving Art Piece

October 3, 2020 by 55 Comments

Art is something that is always hard to classify, but by and large is most celebrated when it stimulates an emotional response for the intended audience. We’d say [Alexander Miller] achieved that in spades, with his elegant piece The Emergence and Decay of Computation.

An installation piece done for The School for Poetic Computation’s 2019 spring showcase, it consists of a series of receipt printers suspended from a height by their own paper. The thermal printers output a pattern from a cellular automata — a mathematical simulation that generates patterns that emerge from initial conditions, of which Conway’s Game of Life is perhaps the most popular. Fed data by an attached Raspberry Pi, as printing continues, the printers gradually lower themselves into a tank of water, permanently killing the hardware.

Watching a proud, brave printer slowly work itself into a watery grave is a sobering experience to any lover of stout commercial hardware, and one we won’t soon forget. What a shame to see them sacrificed so. We love a good art piece around these parts, after all. Especially when the hardware can be used in another project once the excitement of this one has waned. Video after the break. Continue reading “Receipt Printers End It All In Moving Art Piece” →

Sunshine In A Bag

October 3, 2020 by 7 Comments

Ultraviolet (UV) curing lamps are crucial if you have a resin 3D printer or work with UV adhesives. Some folks line an old Amazon shipping box with foil and drop a spotlight somewhere inside. Other folks toss their work under the all-natural light source, Sol. Both options have portability and reliability problems, but [AudreyObscura] has it covered with a reflective mat lined with UV strip lights. This HackadayPrize2020 finalist exemplifies the ideal that good ideas are often simple, and this has a remarkably short bill of materials.

Foil bubble insulation is the medium because it provides structure and reflectivity, but it doesn’t cooperate with the LED strip’s adhesive. [AudreyObscura] demonstrates that masking tape as an interfacing layer makes everyone play nicely. A fine example of an experienced maker, their design covers bundling wires and insulating connections to keep everything tidy and isolated. With different arrangements, this can form a tunnel lit from above, a chimney lit from the walls, or you can drape it over some scaffolding.

If you need something a little less portable for your own shop you might consider a mirror-filled chamber. One nice touch to add is a turntable to help make sure the entire part is cured without any missing areas.

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A Digital Magic 8-Ball? Signs Point To Yes

October 3, 2020 by 4 Comments

[FacelessTech] was recently charmed by one of our prized possessions as a kid — the Magic 8-Ball — and decided to have a go at making a digital version. Though there is no icosahedron or mysterious fluid inside, the end result is still without a doubt quite cool, especially for a project made on a whim with parts on hand.

It’s not just an 8-ball, it also functions as a 6-sided die and a direct decider of yes/no questions. Underneath that Nokia 5110 screen there’s an Arduino Pro Mini and a 3-axis gyro. Almost everything is done through the gyro, including setting the screen contrast when the eight ball is first powered on. As much we as love that aspect, we really like that [FacelessTech] included a GX-12 connector for easy FTDI programming. It’s a tidy, completely open-source build, and there’s even a PCB. What’s not to like? Be sure to check out the video after the break to see it in action.

Believe it or not, this isn’t the smallest Magic 8-Ball build we’ve seen. Have you met the business card version?

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