Soldering Your Own Soldering Iron

October 6, 2019 by 14 Comments

A device that even DIY enthusiasts don’t usually think to DIY is the humble soldering iron. Yet, that’s exactly what one Hackaday.io user did by building a USB-powered soldering pen with better performance than a $5 Chinese soldering pen.

The project draws inspiration from another Weller RT tip-based soldering pen by [vlk], although this project has a simpler display than an OLED. Slovakia-based maker [bobricius] was inspired by the DiXi ATSAMD11C14-based development board. The project uses the same 32-bit ATMEL ARM microcontroller with a USB bootloader, which makes updating the firmware a lot easier.

Two buttons control the heat (+/-) and the jack for the Weller RT soldering tip controls the power out with PWM. For the display, 20 Charlieplexed 3014 LEDs are used to show the temperature from 0-399. The last missing LED is left out since 5 GPIO pins can only drive 20 LEDs.

Assuming that the main heating controls stay the same as [vlk]’s project, the pen uses a current sensor and heating controller for PID control of a heating module, which connects to the SMT connector for the Weller RT soldering iron tip. The temperature sensor uses a an op-amp for amplification of the signal from a type K thermocouple.

While there aren’t currently GERBER files for the PCB yet, the project is based on the open-source OLED display soldering pen project by [vlk], whose schematic for the device is published.

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A Modular Ecosystem That Evolved Around A Simple Diesel Engine

October 6, 2019 by 22 Comments

High volume commodity products are a foundation of hacking, we’ve built many projects around popular form factors like NEMA 17 stepper motors, 608 bearings, and 280 DC motors. Their high volume led to lower cost, which further increased popularity, and the cycle repeats. A similar thing happened to a style of single-cylinder diesel engine in China, and [Jalopnik] takes us through an exploration of these “Tuo La Ji” (tractor) machines.

Like many popular standards, circumstances elevated this style of engine to become more popular than its peers. Judging from the pictures, the idea is similar to NEMA 17 in that the core essence is a bolt pattern and an output shaft. Different manufacturers offer various capabilities within this space, and a wild assortment of machinery evolved to take advantage of this class of power source.

It starts with a set of wheels and handlebars to create a walk-behind farm tractor, something pretty common around the world. But this particular ecosystem grew far beyond that to many other applications, including full sized trucks with off-road capability that would embarrass most of the genteel SUVs cruising our roads today. They may not be fast, but they only needed to be faster and have longer endurance than beasts of burden to be effective as “a horseless horse”.

Due to factors such as poor crash safety, absence of diesel emission controls, and affordability of more powerful (and faster!) vehicles, these machines are a dying breed. But that won’t change the fact there was a fantastic amount of mechanical hacking ingenuity that had sprung up around this versatile engine building simple and effective machines. Their creativity drew from the same well that fed into these Indonesian Vespas.

Photo by [Brian Holsclaw] CC BY-ND 2.0

Building A Cyberpunk Multi-Touch Input Device

October 6, 2019 by 5 Comments

This multi-touch touch panel built by [thiagesh D] might look like it came from the retro-futuristic worlds of Blade Runner or Alien, but thanks to a detailed build video and a fairly short list of required parts, it could be your next weekend project.

The build starts with a sheet of acrylic, which has a grid pattern etched into it using nothing more exotic than a knife and a ruler. Though if you do have access to some kind of CNC router, this would be a perfect time to break it out. Bare wires are then laid inside the grooves, secured with a healthy application of CA glue, and soldered together to make one large conductive array. This is attached to a capacitive sensor module so it’ll fire off whenever somebody puts a finger on the plastic.

With RGB LED strips added to the edges, you could actually stop here and have yourself a very cool looking illuminated touch sensitive panel. But ultimately, it would just be a glorified button. There’s plenty of interesting applications for such a gadget, but it’s not going to be terribly useful attached to your computer.

To turn this into a viable input device, [thiagesh D] is using a Raspberry Pi and its camera module to track the number and position of fingertips from the other side of the acrylic with Python and OpenCV. His code will even pick up on specific gestures, like a three finger drag which changes the colors of the LEDs accordingly in the video below. The camera’s field of view unfortunately means the box the panel gets mounted to has to be fairly deep, but if recessed into the surface of a desk, we think it could look incredible.

Custom multi-touch panels have been a favorite project of hackers for years now, and we’ve got examples going all the way back to the old black and white days. But larger and more modern incarnations like this one have the potential to change how we interface with technology on a daily basis.

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DIY Clapper Lets You Pick Your Components

October 6, 2019 by 4 Comments

One thing that always means the end of the year is close is the reappearance of TV ads for “The Clapper.” After all, who needs home automation when you can clap on and clap off? While we’re partial to our usual home automation solutions, [Utsource123] shows us that building a clapper can be a fun and easy project using several similar circuits. One with a few transistors and another one with a 555 because, after all, what can’t a 555 do?

Of course, these circuits usually have a microphone. We were trying to think of how you could make a sound-sensitive element out of common parts. After all, you don’t care about the fidelity of the microphone pickup, just that it hears a loud noise. The circuits are about what you’d expect. The transistor version uses one to amplify the microphone and another to switch on the LED. You’d need a bit more to trigger a relay. The 555 uses an even simpler preamp transistor as a trigger.

While we aren’t bowled over with the idea of a clapper, we imagine these circuits aren’t far removed from the ones you buy in stores. For about $16 you also get enough switching to handle a simple AC load, though. Maybe Alexa and Google should allow making clapping a wake up word?

This is sure simpler than the last clapper clone we saw. Then there’s the deluxe DIY version.

Upgrades Give Crazy Cart XL A Few More X’s

October 6, 2019 by 4 Comments

Why should kids have all the newfangled fun? They shouldn’t! Quarter-life crises are on the rise, and those who can are spoiling their inner child with adult-sized Heelys and electric Mario Karts that can drift. [austiwawa] finally got his hands on a used Crazy Cart XL, and while it’s incredibly fun, the puny 500W motor doesn’t quite satisfy his need for speed. A 3x power upgrade should do the trick.

The new 1600W motor is considerably bigger, so [austiwawa] had to grind off part of the front fork to make it fit. He designed a replacement motor support plate and had it cut from quarter-inch steel. Of course, you can’t just drop in a crazy new motor like that and go — you need a battery and controller to match. A couple of attempts and a new spot welder later, [austiwawa] built a 48V battery pack out of 18650s. The cart actually weighs less now, which should make the ride extra insane. Put a helmet on FFS and drift past the break to the build video and demo. Then watch him tear up the mean streets parking lots of Canada and take the kart off some sweet jumps.

We love a good fun-mobile around here, be it scratch-built or hacked OEM. This wasn’t even [austiwawa]’s first rodeo — check out his water-cooled electric drift trike.

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This Hurricane Uses A Novel Technique

October 5, 2019 by 16 Comments

You’ve probably heard of the brave pilots, the so-called ‘few’, that took to the air in their Supermarine Spitfires and saved the day during the Battle of Britain. It’s a story that contains a lot of truth, but as is so often the case, it masks a story with a bit more complexity. Those pilots did scramble across the airfields of Southern England back in the summer of 1940, but more of them went into battle behind the controls of a Hawker Hurricane than its more glamorous stablemate.

The Hurricane might have been eclipsed by the Spitfire in the public’s eye, but not for [Marius Taciuc], who’s made a fully-functional RC model of one. Normally that wouldn’t be worthy of our attention, but in this case he’s employed a rather fascinating construction technique. He’s recreated the doped-fabric skin of the original by 3D-printing the frame of the aircraft and covering it in heat-shrink film, making this a very rare bird indeed.

The video below takes us through the steps including the development of the frame in a CAD package based on a tracing of a 2D aircraft picture, fitting the film, and finally attempts at flight that are unfortunately foiled by inappropriate wheel choice. But the short flight and crash does demonstrate that this construction method is durable, which leads on to our interest in it. While it evidently makes a functional aircraft, there are other applications that could benefit from such a lightweight and strong combination of materials.

[Marius] actually created a model of the somewhat more photogenic Spitfire using a similar technique, though as far as we can tell, that one has remained grounded. Incidentally, these pages have been previously graced by Hurricanes of the non-PLA variety. Continue reading “This Hurricane Uses A Novel Technique” →

Tracking Ants And Zapping Them With Lasers

October 5, 2019 by 28 Comments

Thanks to the wonders of neural networks and machine learning algorithms, it’s now possible to do things that were once thought to be inordinately difficult to achieve with computers. It’s a combination of the right techniques and piles of computing power that make such feats doable, and [Robert Bond’s] ant zapping project is a great example.

The project is based around an NVIDIA Jetson TK1, a system that brings the processing power of a modern GPU to an embedded platform. It’s fitted with a USB camera, that is used to scan its field of view for ants. Once detected, thanks to a little OpenCV magic, the coordinates of the insect are passed to the laser system. Twin stepper motors are used to spin mirrors that direct the light from a 5 mW red laser, which is shined on the target. If you’re thinking of working on something like this we highly recommend using galvos to direct the laser.

Such a system could readily vaporize ants if fitted with a more powerful laser, but [Robert] decided to avoid this for safety reasons. Plus, the smell wouldn’t be great, and nobody wants charred insect residue all over the kitchen floor anyway. We’ve seen AIs do similar work, too – like detecting naughty cats for security reasons.

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