Glorious Body Of Tracked ‘Mad Mech’ Started As Cardboard

March 11, 2018 by Donald Papp 10 Comments

[Dickel] always liked tracked vehicles. Taking inspiration from the ‘Peacemaker’ tracked vehicle in Mad Max: Fury Road, he replicated it as the Mad Mech. The vehicle is remote-controlled and the tank treads are partly from a VEX robotics tank tread kit. Control is via a DIY wireless controller using an Arduino and NRF24L01 modules. The vehicle itself uses an Arduino UNO with an L298N motor driver. Power is from three Li-Po cells.

The real artistic work is in the body. [Dickel] used a papercraft tool called Pepakura (non-free software, but this Blender plugin is an alternative free approach) for the design to make the body out of thin cardboard. The cardboard design was then modified to make it match the body of the Peacemaker as much as possible. It was coated in fiberglass for strength, then the rest of the work was done with body filler and sanding for a smooth finish. After a few more details and a good paint job, it was ready to roll.

There’s a lot of great effort that went into this build, and [Dickel] shows his work and process on his project page and in the videos embedded below. The first video shows the finished Mad Mech being taken for some test drives. The second is a montage showing key parts of the build process.

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RGB Disk Goes Interactive With Bluetooth; Shows Impressive Plastic Work

March 11, 2018 by Donald Papp 5 Comments

[smash_hand] had a clear goal: a big, featureless, white plastic disk with RGB LEDs concealed around its edge. So what is it? A big ornament that could glow any color or trippy mixture of colors one desires. It’s an object whose sole purpose is to be a frame for soft, glowing light patterns to admire. The disk can be controlled with a simple smartphone app that communicates over Bluetooth, allowing anyone (or in theory anything) to play with the display.

The disk is made from 1/4″ clear plastic, which [smash_hand] describes as plexiglass, but might be acrylic or polycarbonate. [smash_hands] describes some trial and error in the process of cutting the circle; it was saw-cut with some 3-in-1 oil as cutting fluid first, then the final shape cut with a bandsaw.

The saw left the edge very rough, so it was polished with glass polishing compound. This restores the optical properties required for the edge-lighting technique. The back of the disc was sanded then painted white, and the RGB LEDs spaced evenly around the edge, pointing inwards.

The physical build is almost always the difficult part in a project like this — achieving good diffusion of LEDs is a topic we talk about often. [smash_hands] did an impressive job and there are never any “hot spots” where an LED sticks out to your eye. With this taken care of, the electronics came together with much less effort. An Arduino with an HC-05 Bluetooth adapter took care of driving the LEDs and wireless communications, respectively. A wooden frame later, and the whole thing is ready to go.

[smash_hands] provides details like a wiring diagram as well as the smartphone app for anyone who is interested. There’s the Arduino program as well, but interestingly it’s only available in assembly or as a raw .hex file. A video of the disk in action is embedded below.

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You Don’t Need To Be Tony Stark To Afford This Hand Controller

March 9, 2018 by Al Williams 4 Comments

Proving that duct tape really can do anything, [StudentBuilds] uses it to make a workable controller out of a glove. To be fair, there are a few more bits too, including paper coated with pencil graphite and tin foil, which forms a variable resistor you can read with an Arduino analog input. You can see the entire thing in the video below.

The source code is simple at this point — eventually, he plans to control a robotic hand with the controller, but that’s later. However, there’s no promised link to the code in the description, so you’ll have to freeze frame and type. However, it is pretty simple — just read the analog pin values to determine the specific values for each finger.

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AM Ultrasonic Transmitter And Receiver

March 6, 2018 by Steven Dufresne 22 Comments

Most often ultrasonic transducers are used for distance measurements, and in the DIY world, usually as a way for robots to detect obstacles. But for a weekend project, [Vinod.S] took the ultrasonic transmitter and receiver from a distance-meter module and used amplitude modulation to send music ultrasonically from his laptop to a speaker, essentially transmitting and receiving silent, modulated sounds waves.

For the transmitter, he turned an Arduino Pro Micro into a USB sound card which he could plug into his laptop. That outputs both the audio signal and a 40 kHz carrier signal, implemented using the Arduino’s Timer1. Those go to a circuit board he designed which modulates the carrier with the audio signal using a single transistor and then sends the result out the ultrasonic transmitter.

He took care to transmit a clear signal by watching the modulated wave on an oscilloscope, looking for over-modulation and clipping while adjusting the values of resistors located between the transistor, a 5 V from the Arduino and the transmitter.

He designed the receiver side with equal care. Conceptually the circuit there is simple, consisting of the ultrasonic receiver, followed by a transistor amplifier for the modulated wave, then a diode for demodulation, another transistor amplifier, and lastly a class-D amplifier before going to a speaker.

Due to the low 40 kHz carrier frequency, the sound lacks the higher audio frequencies. But as a result of the effort he put into tuning the circuits, the sound is loud and clear. Check out the video below for an overview and to listen to the sound for yourself. Warning: Before there’s a storm of comments, yes the video’s shaky, but we think the quality of the hack more than makes up for it.

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No, Cat, This Is Not The Litter Box

March 4, 2018 by James Hobson 39 Comments

Hackaday.io user [peterquinn] has encountered a problem with his recently unruly cat peeing under the dining table. Recognizing that the household cat’s natural enemy is the spray bottle, he built an automatic cat sprayer to deter her antics.

The build is clear-cut: an Arduino Uno clone for a brain, an MG995 servo, PIR sensor, spray bottle, and assorted electronics components. [peterquinn] attached the servo to the spray bottle with a hose clamp — ensuring that the zero position is pointing at the trigger — and running a piece of cabling around the trigger that the servo will tug on. Adding a capacitor proved necessary after frying the first Uno clone, as the servo powering up would cause the Uno to reset.

The code is set up to trigger the servo — spraying the cat twice — once the PIR detects the cat for more than ten seconds. After toying with a few options, [peterquinn] is using a 9V, 2A power supply that works just fine. For now, he hopes the auto-sprayer should do the trick. If it somehow doesn’t work, [peterquinn] has mused that a drastic upgrade to the vacuum may be necessary.

Automated Syrup System Is Sweet Sweet Madness

March 3, 2018 by Tom Nardi 33 Comments

Here at Hackaday we are big fans of the TV show, “How It’s Made”. It’s not much of a stretch to assume that, as somebody who is currently reading this site, you’ve probably seen it yourself. While it’s always interesting to see the behind the scenes process to create everyday products, one of the most fascinating aspects of the show is seeing how hard it is to make things. Seriously, it’s enough to make you wonder how companies are turning a profit on some of these products when you see just how much technology and manual work is required to produce them.

That’s precisely the feeling we got when browsing through this absolutely incredible overview of how [HDC3] makes his maple syrup. If that’s not a sentence you ever thought you’d see on Hackaday, you aren’t alone. But this isn’t a rusty old pail hanging off of a tap, this is a high-tech automated system that’s capable of draining 100’s of gallons of sap from whole groves of trees. We’ll never look at a bottle of syrup in the store the same away again.

It all starts with hundreds of tiny taps that are drilled into the trees and connected to a network of flexible hoses. The plumbing arrangement is so complex that, in certain, areas high tension support wires are necessary to hold up the weight of the hoses and their sweet contents. The main hose leads to an Arduino-powered collection station which maintains a 100 kPa (29 inHg) vacuum throughout the entire system.

The sap is temporarily held in a 250 gallon container, but at this point it’s still just that: sap. It needs to be refined into something suitable for putting on your pancakes. The first step of that process utilizes a reverse osmosis filtration system to pull the water out of the sap and increase its sugar concentration. [HDC3] says the filtration system is built from eBay scores and parts from the home improvement store, and it certainly looks the part of something that would be under a kitchen sink. This system is able to increase the sugar concentration of the sap from around 2% as it comes out of the trees to 8%. But it’s still a far way off from being ready to use.

Interestingly enough, the last steps of the process are about as old-school as they come. The semi-concentrated sap is placed in a long low metal pan, and heated over a wood fire to drive off more of the water. This process continues until the sap is roughly 60% sugar, at which point it is filtered and moved into the house to finish boiling on the stove.

All told, the syrup is boiled for eight hours to bring its sugar content up to 66%. Even with the improvements [HDC3] has made to the system, he reveals that all this hard work only results in slightly more than a half-gallon of final syrup. Talk about dedication.

It probably comes as no surprise that this is the first time Hackaday has ever run a story about producing maple syrup. However we’ve seen a number of automated beer brewing systems that seem to have been tackled with similar zeal. There’s probably a conclusion to be drawn there about the average hacker’s diet, but that’s a bit outside our wheelhouse.

[via /r/DIY]

Pinging The Depths Of A Rain Barrel

March 1, 2018 by Kristina Panos 52 Comments

Rain barrels are a great way to go green, as long as your neighborhood doesn’t frown upon them. [NikonUser]’s barrel sits up high enough that he has to climb up on an old BBQ and half-dangle from the pipe to check the water level, all the while at the risk of encountering Australian spiders.

Arachnophobia, it turns out, is a great motivator. At first, [NikonUser] dreamed up a solar-powered IoT doodad that would check the level and report the result on a web page. He battled the Feature Creep and decided to build a handheld device that pings the water level with an ultrasonic sensor and displays it on a 7-segment.

Everything is contained in a water-resistant box and driven by an Arduino Pro. The box is mounted on a piece of scrap lumber that lays across the top of the barrel. This allows the HC-SR04’s eyes to peer over the edge and send pings toward the bottom. It also helps to keep the readings consistent and the electronics from taking a swim.

Operation is simple: [NikonUser] reaches up, sets the plank across the barrel, and pushes the momentary. This activates the Arduino, which prompts the HC-SR04 to take several readings. The code averages these readings, does a little math, and displays the percentage of water remaining in the barrel.

Interested in harvesting rain water, but not sure what to do with it? You can use it for laundry, pour it in the toilet tank instead of flushing, or make an automated watering system for your garden.