Coolest Way To Watch 3D Printing: Lights, Camera, Octolapse!

July 2, 2018 by Tom Nardi 23 Comments

Octoprint is a household name for anyone into 3D printing and anyone regularly reading Hackaday. Described by creator Gina Häußge as “the snappy web interface for your 3D printer”, Octoprint allows you to control effectively any desktop 3D printer over the local network or Internet. It even has webcam support so you can watch your printer while it works, meaning you can finally put that video baby monitor back into the crib with Junior.

While the core functionality of Octoprint is fantastic alone, its true power is unlocked through the plugin system and the community that’s sprung up around it. With plugins, Octoprint can do everything from control RGB light strips in your printer’s enclosure to sending status messages via Discord. One particularly popular plugin that has been making the rounds lately is Octolapse by [FormerLurker]. This plugin provides a comprehensive intelligent system for creating time-lapse videos of prints.

What does that mean? Well, instead of simply taking a picture every few seconds like you’d do traditionally, Octolapse actually keeps track of the printer’s motions while its running. It can then take a picture at the opportune moment to create a number of user-selected effects. More importantly, it can even take control of the printer directly; moving the hotend away from the print before taking a picture. The effect is that the print simply “grows” out of the bed.

I thought it would be interesting to take a closer look at Octolapse and see just what it takes to create one of those awesome time-lapse videos. It turned out to be somewhat trickier than I anticipated, but the end results are so fantastic I’d say it’s a technique worth mastering.

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Linux Fu: Scripting For Binary Files

June 29, 2018 by Al Williams 31 Comments

If you ever need to write a binary file from a traditional language like C, it isn’t all that hard to do. About the worst thing you might have to deal with is attempts to fake line endings across Windows and Linux, but there’s usually a way to turn that off if it is on by default. However, if you are using some type of scripting language, binary file support might be a bit more difficult. One answer is to use a tool like xxd or t2b (text-to-binary) to handle the details. You can find the code for t2b on GitHub including prebuilt binaries for many platforms. You should be able to install xxd from your system repository.

These tools take very different approaches. You might be familiar with tools like od or hexdump for producing readable representations of binary files. The xxd tool can actually do the same thing — although it is not as flexible. What xxd can even reverse itself so that it can rebuild a binary file from a hex dump it creates (something other tools can’t do). The t2b tool takes a much different approach. You issue commands to it that causes it to write an original hex file.

Both of these approaches have some merit. If you are editing a binary file in a scripting language, xxd makes perfect sense. You can convert the file to text, process it, and then roll it back to binary using one program. On the other hand, if you are creating a binary file from scratch, the t2b program has some advantages, too.

I decided to write a few test scripts using bash to show how it all works. These aren’t production scripts so they won’t be as hardened as they could be, but there is no reason they couldn’t be made as robust as you were willing to make them.

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Linux Fu: The Great Power Of Make

June 22, 2018 by Al Williams 76 Comments

Over the years, Linux (well, the operating system that is commonly known as Linux which is the Linux kernel and the GNU tools) has become much more complicated than its Unix roots. That’s inevitable, of course. However, it means old-timers get to slowly grow into new features while new people have to learn all in one gulp. A good example of this is how software is typically built on a Linux system. Fundamentally, most projects use make — a program that tries to be smart about running compiles. This was especially important when your 100 MHz CPU connected to a very slow disk drive would take a day to build a significant piece of software. On the face of it, make is pretty simple. But today, looking at a typical makefile will give you a headache, and many projects use an abstraction over make that further obscures things.

In this article, I want to show you how simple a makefile can be. If you can build a simple makefile, you’ll find they have more uses than you might think. I’m going to focus on C, but only because that’s sort of the least common denominator. A make file can build just about anything from a shell prompt.

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Buttery Smooth Fades With The Power Of HSV

June 18, 2018 by Kerry Scharfglass 20 Comments

In firmware-land we usually refer to colors using RGB. This is intuitively pleasing with a little background on color theory and an understanding of how multicolor LEDs work. Most of the colorful LEDs we are use not actually a single diode. They are red, green, and blue diodes shoved together in tight quarters. (Though interestingly very high end LEDs use even more colors than that, but that’s a topic for another article.) When all three light up at once the emitted light munges together into a single color which your brain perceives. Appropriately the schematic symbol for an RGB LED without an onboard controller typically depicts three discrete LEDs all together. So it’s clear why representing an RGB LED in code as three individual values {R, G, B} makes sense. But binding our representation of color in firmware to the physical system we accidentally limit ourselves.

Last time we talked about color spaces, we learned about different ways to represent color spatially. The key insight was that these models called color spaces could be used to represent the same colors using different groups of values. And in fact that the grouped values themselves could be used to describe multidimensional spacial coordinates. But that post was missing the punchline. “So what if you can represent colors in a cylinder!” I hear you cry. “Why do I care?” Well, it turns out that using colorspace can make some common firmware tasks easier. Follow on to learn how!

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Getting Good At FPGAs: Real World Pipelining

June 12, 2018 by Al Williams 16 Comments

Parallelism is your friend when working with FPGAs. In fact, it’s often the biggest benefit of choosing an FPGA. The dragons hiding in programmable logic usually involve timing — chaining together numerous logic gates certainly affects clock timing. Earlier, I looked at how to split up logic to take better advantage of parallelism inside an FPGA. Now I’m going to walk through a practical example by modeling some functions. Using Verilog with some fake delays we can show how it all works. You should follow along with a Verilog simulator, I’m using EDAPlayground which runs in your browser. The code for this entire article is been pre-loaded into the simulator.

If you’re used to C syntax, chances are good you’ll be able to read simple Verilog. If you already use Verilog mostly for synthesis, you may not be familiar with using it to model delays. That’s important here because the delay through gates is what motivates us to break up a lot of gates into a pipeline to start with. You use delays in test benches, but in that context they mostly just cause the simulator to pause a bit before introducing more stimulus. So it makes sense to start with a bit of background on delays.

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Pipelining Digital Logic In FPGAs

June 5, 2018 by Al Williams 11 Comments

When you first learn about digital logic, it probably seems like it is easy. You learn about AND and OR gates and figure that’s not very hard. However, going from a few basic gates to something like a CPU or another complex system is a whole different story. It is like going from “Hello World!” to writing an operating system. There’s a lot to understand before you can make that leap. In this set of articles, I want to talk about a way to organize more complex FPGA designs like CPUs using a technique called pipelining.

These days a complex digital logic system is likely to be on an FPGA. And part of the reason we can get fooled into thinking digital is simple is because of the modern FPGA tools. They hide a lot of complexity from you, which is great until they can’t do what you want and then you are stuck. A good example of that is where you are trying to hit a certain clock frequency. If you aren’t careful, you’ll get a complaint from the tool that you can’t meet timing constraints.

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Optocouplers: Defending Your Microcontroller, MIDI, And A Hot Tip For Speed

May 9, 2018 by Elliot Williams 65 Comments

Deep in the heart of your latest project lies a little silicon brain. Much like the brain inside your own bone-plated noggin, your microcontroller needs protection from the outside world from time to time. When it comes to isolating your microcontroller’s sensitive little pins from high voltages, ground loops, or general noise, nothing beats an optocoupler. And while simple on-off control of a device through an optocoupler can be as simple as hooking up an LED, they are not perfect digital devices.

But first a step back. What is an optocoupler anyway? The prototype is an LED and a light-sensitive transistor stuck together in a lightproof case. But there are many choices for the receiver side: photodiodes, BJT phototransistors, MOSFETs, photo-triacs, photo-Darlingtons, and more.

So while implementation details vary, the crux is that your microcontroller turns on an LED, and it’s the light from that LED that activates the other side of the circuit. The only connection between the LED side and the transistor side is non-electrical — light across a small gap — and that provides the rock-solid, one-way isolation.

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