Laser Cutter Alignment Mod Skips Beam Combiner

December 11, 2017 by Tom Nardi 27 Comments

A lot of the DIY laser engravers and cutters we cover here on Hackaday are made with laser diodes salvaged from Blu-ray drives and projectors, which are visible lasers in the 400 – 450nm range (appearing as violet or blue). Unfortunately there is an upper limit in terms of power on visible diode lasers, most builds max out at 5W or so. If you need more power than that, you’ll likely find yourself looking at gas laser cutters like the K40. While the K40 is a great starting point if you’re looking to get into “real” lasers, it’s a very different beast from the homebrew builds using visible lasers.

With a gas laser the beam itself is invisible, making it much more difficult to align or do test runs. One solution is to add a visible laser to the K40 which can be used to verify alignment, but making sure it’s traveling down the same path as the primary laser usually requires an expensive beam combiner. Looking to avoid this cost, [gafu] wanted to see if it was possible to simply move the visible laser into the path of the primary beam mechanically.

An adjustable microswitch detects when the lid has been opened.

In the setup that [gafu] has come up with, a cheap laser module (the type from a handheld laser pointer) is moved into the path of the primary laser on an arm that’s actuated by a simple hobby servo. To prevent the primary and visible lasers from firing at the same time, an Arduino is used to control the servo given the current state of the K40’s lid. If the lid of the K40 is open, the primary laser is shutoff and the visible laser is rotated into position so the operator can see where the primary laser’s beam would be hitting. Once the lid is closed, the visible laser rotates out of the way and the primary is powered back up.

Running the cutting or engraving job with the lid of the K40 machine open now let’s [gafu] watch a “dry run” of the entire operation with the visible laser before finally committing to blasting the target with the full power beam.

We’ve covered many hacks and modifications for everyone’s favorite entry-level CO2 laser cutter. From replacing the controller to making it bigger, K40 owners certainly seem like a creative bunch.

The Internet Of Blast Gates

December 11, 2017 by Brian Benchoff 22 Comments

There’s nothing quite like building out a shop filled with tools, but even that enviable task has a lot of boring work that goes into it. You’ve got to run power, you’ve got to build benches, and you need to build a dust collection system. That last one is usually just fitting a bunch of pipe and tubes together and adding in a few blast gates to direct the sucking of your dust collection system to various tools around the shop.

For most shops with a handful of tools and dust collection ports, manually opening and closing each blast gate is an annoying if necessary task. What if all of this was automated, though? That’s what [Bob] over on I Like To Make Stuff did. He automated his dust collection system. When a tool turns on, so does the vacuum, and the right blast gate opens up automatically.

The first part of this build is exactly what you would expect for installing a dust collection system in a shop. The main line is PVC sewer pipe tied to the rafters. Yes, this pipe is grounded, and s otherwise not very interesting at all. The real fun comes with the bits of electronics. [Bob] modified standard blast gates to be servo-actuated. Each individual tool was wired up to a current sensor at the plug, and all of this was connected to an Arduino. With a big ‘ol relay attached to the dust collection system, the only thing standing in the way of complete automation was a bit of code.

This project is a continuation of [Bob]’s earlier Arduinofication of his dust collection system where all the blast gates were controlled by servos, an Arduino, and a numeric keypad. That’s an exceptionally functional system that gets around the whole ‘leaning over a machine to open a gate’ problem, but it’s still not idiot-proof – someone has to press a button to open a gate. This new system is, for the most part, completely automatic and doesn’t really require any thought on the part of the operator. It’s neat stuff, and a great application of cheap Arduinos to make shop life a bit easier.

Continue reading “The Internet Of Blast Gates” →

Junkyard RC Conversion Looks Like Mad Max Extra

December 7, 2017 by Tom Nardi 13 Comments

Over the years we’ve noticed that there is a subset of hackers out there who like to turn real life vehicles into remote controlled cars. These vehicles are generally destroyed in short order, either by taking ridiculous jumps, or just smashing them into stuff until there’s nothing left. In truth that’s probably what most of us would do if we had access to a full size RC car, so no complaints there.

As a rule, the donor vehicles for these conversions are usually older and cheap. That only makes sense, why spend a lot of money on a vehicle you intend on destroying? But even still, the RC conversion [William Foster] has recently completed may take the cake. We don’t know how much of the “antiquing” of his donor vehicle was intentionally done, but on the whole, the thing looks like it got dragged from the bottom of a lake somewhere. Presumably, he got a great deal on it.

The video posted to YouTube is primarily about [William] driving his creation around (sometimes from the back seat, no less), but towards the second half of the video there’s a quick rundown on the hardware used to make this pile of rust move.

A standard RC transmitter and receiver combination are used to control a pair of Arduinos mounted in the center console, which are in turn hooked up to external stepper drivers. The wheel is turned via a chain and sprocket arrangement, and the pedals are pushed with homebrew contraptions that look like they are made from lead screws intended for 3D printers.

All in all, it appears [William] has cooked up a fairly responsive control system with commodity hardware you could get on Amazon or eBay. Not sure we’d be backseat driving this thing personally, but to each their own.

We recently covered a Jeep that got a similar remote control upgrade, but these super-sized remote controlled vehicle builds are not just limited to the ground either.

Continue reading “Junkyard RC Conversion Looks Like Mad Max Extra” →

Gesture Control For Lunch Money

December 3, 2017 by Al Williams 16 Comments

[Dimitris Platis] wanted to add gesture control to his PC. You’d think that would be expensive, but by combining a diminutive Arduino, a breakout board with a gesture controller, and an interconnect PCB, he managed to pull it off for about $7. That doesn’t include the optional 3D-printed case and we think you could omit the interconnect board if you don’t mind some wires and further cut costs. [Dimitris] calls it Nevma, and you can see how the device works in the video below.

The heart of the project is a sensor that measures light and motion. The chip and the breakout board are just a couple of bucks if you order them from China. You can find them in the US if you don’t mind spending a little bit more. The device has an I2C interface, and [Dimitris] uses a tiny Mini SS Micro for the USB interface and the CPU.

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Modified Uke Keeps The Beat With A Solenoid

December 2, 2017 by Kristina Panos 13 Comments

A classic one-man band generally features a stringed instrument or two, a harmonica in a hands-free holder, and some kind of percussion, usually a bass drum worn like a backpack and maybe some cymbals between the knees. The musician might also knock or tap the sound-boards of stringed instruments percussively with their strumming hand, which is something classical and flamenco guitarists can pull off with surprising range.

The musician usually has to manipulate each instrument manually. When it comes to percussion, [JimRD] has another idea: keep the beat by pounding the soundboard with a solenoid. He built a simple Arduino-driven MOSFET circuit to deliver knocks of variable BPM to the sound-board of a ukulele. A 10kΩ pot controls the meter and beat frequency, and the sound is picked up by a mic on the bridge. So far, it does 3/4 and 4/4 time, but [JimRD] has made the code freely available for expansion. Somebody make it do 5/4, because we’d love to hear [JimRD] play “Take Five“.

He didn’t do this to his good uke, mind you—it’s an old beater that he didn’t mind drilling and gluing. We were a bit skeptical at first, but the resonance sweetens the electromechanical knock of the solenoid slug. That, and [JimRD] has some pretty good chops. Ax your way past the break to give it a listen.

Got a cheap ukulele but don’t know how to play it? If you make flames shoot out from the headstock, that won’t matter as much. No ukes? Just print one.

Continue reading “Modified Uke Keeps The Beat With A Solenoid” →

Arduino Saves Game Boy Camera

December 1, 2017 by Al Williams 7 Comments

[Brian Khuu] bought a few Game Boy cameras on the Internet and found that they still had pictures on them from the previous owners. The memory in the camera has a backup battery and if that battery dies, the pictures are history, so he decided to mount a rescue operation.

He knew the protocol for how the Game Boy talked to the companion pocket printer was available, so he used an Arduino and a Web browser to extract the photos. The resulting code is on GitHub if you want to save your pictures. Although [Brian] didn’t have to crack the protocol, he does offer a good explanation of it. There’s even some sniffed displays. The Arduino does all the communications and fools the game into thinking it is the companion printer. However, it simply streams the data out and a Javascript decoder handles the actual decoding. In fact, in the blog post, you can enter data, click a button, and see the resulting Game Boy picture.

It works, but [Brian] did run into a few problems. For one thing, the devices don’t seem to use any flow control so he had no choice but to keep up with the Game Boy. Also, there is a CRC he could not correctly decode. However, the pictures look good — well, as good as Game Boy pictures look, at least. So he did get results.

We’ve seen this done with a PC before. If you are more interested in the reverse, by the way, you can use a real Game Boy printer to print from an Arduino.

Zigbee-Based Wireless Arduinos, Demystified

November 29, 2017 by John Baichtal 15 Comments

Hackday regular [Akiba] is working on a series of video tutorials guiding newbies into the world of the 802.15.4 wireless protocol stack — also known as ZigBee. So far, his tutorials include a “getting started with chibiArduino”, his own Arduino-based wireless library, as well as a more basic tutorial on how radio works.

[Akiba] already made a name for himself though a large number of wireless projects, including his Saboten sensor boards, which are ruggedized for long-term environmental monitoring. The Saboten boards use the same wireless stack as his Arduino-compatible wireless development boards, his Freakduino products. The latest version features an ATmega 1284P with 8x the RAM and 4x the flash of the older, 328P-based Freakduinos. It comes in both 900 MHz and 2.4 GHz and there’s also a special 900 Mhz “Long Range” variant. The boards include some great power-saving features, including switchable status LEDs and on-board battery regulation circuity allowing one to run a full year on two AA cells while in sleep mode. They also have a USB stick configuration that is great for Raspberry Pi projects and for running straight from the PC.

For more [Akiba] goodness, check out our colleague [Sophi]’s SuperCon interview with him as well as our coverage of his Puerto Rico lantern project.