assembly

102 Articles

Retrotechtacular: Design For Assembly, 1980s-Style

February 3, 2021 by 23 Comments

To get its engineers thinking about design for assembly back in the 1980s, Westinghouse made a video about a product optimized for assembly: the IBM Proprinter. The technology may be dated, but the film presents a great look at how companies designed not only for manufacturing, but also for ease of assembly.

It’s not clear whether Westinghouse and IBM collaborated on the project, but given the inside knowledge of the dot-matrix printer’s assembly, it seems like they did. The first few minutes are occupied by an unidentified Westinghouse executive talking about design for assembly in general terms, and how it impacts the bottom line. Skip ahead to 3:41 if talking suits aren’t your thing.

Once the engineer gets going on the printer, though, things get really interesting. The printer’s guts are laid out before him, ready to be assembled. What’s notably absent from the table are tools — the Proprinter was so well designed that the only tool needed is a pair of human hands. And they don’t have to be particularly dexterous hands, either — the design favors motions that are straight down, letting gravity assist the assembly process and preventing assemblers from the need to contort their bodies. Almost everything is held in place by compliant mechanisms built into the plastic parts. There are a few gems in the film, like the plastic lead screw that drives the printhead, obviating the need to string a fussy timing belt, or the unique roller that twists to lock onto a long shaft, rather than having to be pushed to its center.

We found this film which we’ve placed below the break to be very instructive, and the fact that a device as complex as a printer can be assembled in just a few minutes without picking up a single tool is pretty illustrative of the power of designing for assembly. Slick designs that can’t be manufactured at scale are all too common in this age of powerful design tools and desktop manufacturing, so these lessons from the past might be worth relearning.

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Access An 8-bit Atari Through Twitter

October 11, 2020 by 3 Comments

Building a retro computer, or even restoring one, is a great way to understand a lot of the fundamentals of computing. That can take a long time and a lot of energy, though. Luckily, there is a Twitter bot out there that can let you experience an old 8-bit Atari without even needing to spin up an emulator. Just tweet your program to the bot, and it outputs the result.

The bot was built by [Kay Savetz] and accepts programs in five programming languages: Atari BASIC, Turbo-Basic XL, Atari Logo, Atari PILOT, and Atari Assembler/Editor, which was a low-level assembly-type language available on these machines. The bot itself runs on a Raspberry Pi with the Atari 800 emulator, rather than original hardware, presumably because it’s much simpler to get a working network connection on a Pi than on a computer from the 80s. The Pi runs a python script that polls Twitter every two minutes and then hands the code off to the emulator.

[Kay]’s work isn’t limited to just Ataris, though. There’s also an Apple II BASIC bot for all the Apple fans out there that responds to programs written in AppleSoft BASIC. While building your own retro system or emulating one on other hardware is a great exercise, it’s also great that there are tools like these that allow manipulation of retro computers without having to do any of the dirty work ourselves.

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Hackaday Links: September 27, 2020

September 27, 2020 by 15 Comments

Hardly a week goes by without a headline screaming about some asteroid or another making a close approach to Earth; it’s only by reading the fine print that we remember what an astronomer’s definition of “close” means. Still, 2020 being what it is, it pays to stay on top of these things, and when you do the story can get really interesting. Take asteroid 2020 SO, a tiny near-Earth asteroid that was discovered just last week. In a couple of weeks, 2020 SO will be temporarily captured into Earth orbit and come with 50,000 km near the beginning of December. That’s cool and all, but what’s really interesting about this asteroid is that it may not be a rock at all. NASA scientists have reverse-engineered the complex orbit of the object and found that it was in the vicinity of Earth in late 1966. They think it may be a Centaur booster from the Surveyor 2 moon mission, launched in September 1966 in the runup to Apollo. The object will be close enough for spectral analysis of its. surface; if it’s the booster, the titanium dioxide in the white paint should show up loud and clear.

Lasers are sort of forbidden fruit for geeks — you know you can put an eye out with them, and still, when you get your hands on even a low-power laser pointer, it’s hard to resist the urge to shine it where you shouldn’t. That includes into the night sky, which as cool as it looks could be bad news for pilots, and then for you. Luckily, friend of Hackaday Seb Lee-Delisle has figured out a way for you to blast lasers into the night sky to your heart’s content. The project is called Laser Light City and takes place in Seb’s home base of Brighton int he UK on October 1. The interactive installation will have three tall buildings with three powerful lasers mounted on each; a smartphone app will let participants control the direction, shape, and color of each beam. It sounds like a load of fun, so check it out if you’re in the area.

We got an interesting story from a JR Nelis about a quick hack he came up with to help his wife stay connected. The whole post is worth a read, but the short version of the story is that his wife has dementia and is in assisted living. Her landline phone is her social lifeline, but she can’t be trusted with it, lest she makes inappropriate calls. His solution was to modify her favorite cordless phone by modifying the keypad, turning it into a receive-only phone. It’s a sad but touching story, and it may prove useful to others with loved ones in similar situations.

We pay a lot of attention to the history of the early computer scene, but we tend to concentrate on computers that were popular in North America and the UK. But the Anglo-American computers were far from the only game in town, and there’s a new effort afoot to celebrate one of the less well-known but still important pioneer computers: the Galaksija. Aside from having a cool name, the Yugoslavian Z80 computer has a great story that will be told in documentary form, as part of the crowdsourced Galaksija project. The documentary stars our own Voja Antonic, who was key to the computer’s development. In addition to the film, the project seeks to produce a replica of the Galaksija in kit form. Check out the Crowd Supply page and see if it’s something you’re willing to back.

There’s an interesting new podcast out there: the Pick, Place, Podcast. Hosted by Chris Denney and Melissa Hough, it comes out every other week and is dedicated to the electronic assembly industry. They’ve currently got eight episodes in the can ranging from pick and place assembly to parts purchasing to solder paste printing. If you want to learn a little more about PCB assembly, this could be a real asset. Of course don’t forget to make time for our own Hackaday Podcast, where editors Mike and Elliot get together to discuss the week in hardware hacking.

Assembly Language For Real

August 25, 2020 by 48 Comments

We all probably know that for ultimate control and maximum performance, you need assembly language. No matter how good your compiler is, you’ll almost always be able to do better by using your human smarts to map your problem onto a computer’s architecture. Programming in assembly for PCs though is a little tricky. A lot of information about PC assembly language dates back from when assembly was more common, but it also covers old modes that, while still available, aren’t the best answer for the latest processors. [Gpfault] has launched a series on 64-bit x86 assembly that tries to remedy that, especially if you are working under Windows.

So far there are three entries. The first covers setting up your toolchain and creating a simple program that does almost nothing. But it is a start.

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3D On The ZX Spectrum 48K

August 17, 2020 by 16 Comments

There are times when a project becomes such a big part of a maker’s life that they find themselves revisiting it even years later. [Thanassis] combined this phenomena with his love for the ZX Spectrum when he ported one of his old 3D rendering projects to the ZX Spectrum 48K. The video below shows the result, and they speak for themselves.

The roots of this project go back around three years, when [Thanassis] posted a similar project for the ATMega328 which employed fixed point math tricks for achieving the graphics. The code needed to be even tighter to run on the Spectrum, eventually getting boiled down to just a handful of calculations. This got the proof of concept working with the z88dk compiler, but it wasn’t quite fast enough.

In the end, hand assembly optimizations nearly doubled the performance to a blistering 10 frames per second. There’s also a version that kicks it all the way up to 40 FPS, but only if you give it a few minutes to do the calculations ahead of time. With a few teaks and the right display, this project could produce some very cool retro visuals.

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Gaming In Different Languages

July 7, 2020 by 2 Comments

One of the perks of using older hardware is its comparative simplicity and extensive documentation. After years or decades of users programming on a platform, the amount of knowledge available for it can become extensive. This is certainly the case with the 6502 microprocessor, used in old Apple computers and some video game systems from the ’80s. The extensive amount of resources available make it a prime candidate in exploring various programming languages, and their advantages and disadvantage.

This project looks into those differences using a robot game, which has been programmed four different ways in three languages. [Joey] created the game in Python first and then began to port it to the 65C02, a CMOS variant of the 6502. The first iteration is its assembly language, and then a second iteration with optimized assembly code. From there, he ports it to C and then finally to Forth. Each version of the game is available to play in a browser using an emulator to run the 6502 hardware.

Since the games run in the browser, other tools are available to examine the way the game runs in each language. Registers can be viewed in real time, as well as the values stored in the memory. It’s an interesting look at an old piece of hardware and of its inner workings. For an even deeper dive into the 6502, it’s possible to build a working computer on breadboards using one.

Classic 8-Bit Computing The Atari Way

April 29, 2020 by 9 Comments

In the classic gaming world, even before the NES arrived on the scene, there was no name more ubiquitous than Atari. Their famous 2600 console sold almost as many units as the Nintendo 64, but was released nearly 20 years prior. In many ways, despite making mistakes that led to the video game crash of the early 80s, Atari was the first to make a path in the video game industry. If you want to explore what the era of 8-bit computing was like in the Atari age, a new resource is compiling all kinds of Atari-based projects.

This site has everything, from assembling Atari 8-bit computers based on the 6502 chip, to programming them in BASIC and assembly, to running official and homebrew games on the hardware itself. This was put together by [Jason H. Moore] who grew up around Atari systems and later, their home computers. He even puts his biomedical experience to use here by designing a game for the 2600 called Gene Medic which can be found at the site as well.

If you grew up in the 70s and 80s and are looking for a bit of Atari nostalgia this site is the place to go. It’s even worth a visit from younger folks as well since the 8-bit world is a lot easier to get immersed in and learn the fundamentals of computer science. Of course, if you want to take it the other direction, it’s possible to modify the old Atari to add a few modern conveniences.

Photo via Evan-Amos