diy

447 Articles

Homebrew Attachment Turns Angle Grinder Into Slimline Belt Sander

November 5, 2018 by 7 Comments

If there’s a small power tool as hackable as the angle grinder, we haven’t found it yet. These versatile tools put a lot of power in the palm of your hand, and even unhacked they have a huge range of functionality, from cutting to grinding to polishing and cleaning, just by choice of what goes on the arbor.

With a simple homebrew attachment, [Darek] turned his angle grinder into a micro-belt sander that’s great for those hard-to-reach places. The attachment that clamps where the disc guard normally lives adds a drive roller to the grinder’s arbor; idler rollers ride on the end of a small pneumatic spring that keeps the belt under tension. The belts themselves are cut down from wider sanding belts, and the attachment can take belts of various widths. And best of all, he did it all without any fancy machine tools. No lathe? No problem – the drive roller was ground to the proper crowned profile needed to keep belts centered using the angle grinder itself. The only problem we see is that the attachment can’t be easily removed from the grinder, but that’s OK. Grinders are like potato chips, after all – you can’t stop at one.

This isn’t [Darek]’s first angle grinder hacking rodeo, of course. And if you’re looking for inspiration on how to hack yours, look no further: a floor sander, a precision surface grinder, or even an e-bike can be built.

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One Man’s Quest To Build His Own Speakers

October 23, 2018 by 49 Comments

Why build your own stereo speakers? Some people like to work on cars in their garage. Some people build fast computers. Others seek the perfect audio setup. The problem for a newcomer is the signal to noise ratio among audiophile experts. Forums are generally filled with a vocal group of extremists obsessing on that last tiny improvement in some spec.  It can be hard for a beginner to jump in and learn the ropes.

[Ynze] had this problem. He’d finished a custom amplifier and decided to build his own speakers. He found a lot of spirited debates about what was important for good speakers. He tried to wade through the discussions and determine which things had real practical value. The results and his speaker build are documented in a post that you’ll want to check out if you would like to design and build your own speakers.

Some of the topics ranged from solder type to capacitor construction and 700 Euro capacitors. [Ynze’s] goal was to build something that sounded good while keeping costs in line. He claims he spent about 250 Euro and wound up with speakers equivalent to 750 Euro store-bought speakers.

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Sonic Robots Don’t Play Instruments, They Are The Instruments

October 17, 2018 by 7 Comments

[Moritz Simon Geist]’s experiences as both a classically trained musician and a robotics engineer is clearly what makes his Techno Music Robots project so stunningly executed. The robotic electronic music he has created involves no traditional instruments of any kind. Instead, the robots themselves are the instruments, and every sound comes from some kind of physical element.

A motor might smack a bit of metal, a hard drive arm might tap out a rhythm, and odder sounds come from stranger devices. If it’s technological and can make a sound, [Moritz Simon Geist] has probably carefully explored whether it can be turned into one of his Sonic Robots. The video embedded below is an excellent example of his results, which is electronic music without a synthesizer in sight.

We’ve seen robot bands before, and they’re always the product of some amazing work. The Toa Mata Lego Band are small Lego units and Compressorhead play full-sized instruments on stage, but robots that are the instruments is a different direction that still keeps the same physical element to the music.

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Watch The Snappy, Insect-like Moves Of This DIY Quadruped Robot

September 30, 2018 by 28 Comments

Some legged robots end up moving with ponderous deliberation, or wavering in unstable-looking jerks. A few unfortunates manage to do both at once. [MusaW]’s 3D Printed Quadruped Robot, on the other hand, moves in rapid motions that manage to look sharp and insect-like instead of unstable. Based on an earlier design he made for a 3D printable quadruped frame, [MusaW] has now released this step-by-step guide for building your own version. All that’s needed is the STL files and roughly $50 in parts from the usual Chinese resellers to have the makings of a great weekend project.

The robot uses twelve SG90 servos and an Arduino nano with a servo driver board to control them all, but there’s one additional feature: Wi-Fi control is provided thanks to a Wemos D1 Mini (which uses an ESP-8266EX) acting as a wireless access point to serve up a simple web interface through which the robot can be controlled with any web browser.

Embedded below is a brief video. The first half is assembly, and the second half demonstrates the robot’s fast, sharp movements.

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Gesture Control Without Fancy Sensors, Just Pots And Weights

September 29, 2018 by 3 Comments

[Dennis] aims to make robotic control a more intuitive affair by ditching joysticks and buttons, and using wireless gesture controls in their place. What’s curious is that there isn’t an accelerometer or gyro anywhere to be seen in his Palm Power! project.

The gesture sensing consists not of a fancy IMU, but of two potentiometers (one for each axis) with offset weights attached to the shafts. When the hand tilts, the weights turn the shafts of the pots, and the resulting readings are turned into motion commands and sent over Bluetooth. The design certainly has a what-you-see-is-what-you-get aspect to it, and as a whole it works much like an inverted, weighted joystick hanging from one’s palm.

It’s an economical way to play with the idea of motion sensing, and when it comes to prototyping, being able to test a concept while keeping costs to a minimum is a good skill to have.

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Building A Hardware Store Faraday Cage

September 26, 2018 by 78 Comments

Most Hackaday readers are no doubt familiar with the Faraday cage, at least in name, and nearly everyone owns one: if you’ve ever stood watching a bag of popcorn slowly revolve inside of a microwave, you’be seen Michael Faraday’s 1836 invention in action. Yet despite being such a well known device, the average hacker still doesn’t have one in their arsenal. But why?

It could be that there’s a certain mystique about Faraday cages, an assumption that their construction requires techniques or materials outside the realm of the home hacker. While it’s true that building a perfect Faraday cage for a given frequency involves math and careful attention to detail, putting together a simple model for general purpose use and experimentation turns out to be quick and easy.

As an exercise in minimalist hacking I recently built a basic Faraday cage out of materials sourced from Home Depot, and thought it would be interesting to not only describe its construction but give some ideas as to how one can put it to practical use in the home lab. While it’s hardly a perfect specimen, it clearly works, and it didn’t take anything that can’t be sourced locally pretty much anywhere in the world.

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DIY Puff-Suck Interface Aims For Faster Text Input

September 25, 2018 by 9 Comments

Puff and Suck (or Sip and Puff) systems allow people with little to no arm mobility to more easily interact with computers by using a straw-like unit as an input device. [Ana] tells us that the usual way these devices are used to input text involves a screen-based keyboard; a cursor is moved to a letter using some method (joystick, mouse emulator, buttons, or eye tracking) and that letter is selected with a sip or puff into a tube.

[Ana] saw such systems as effective and intuitive to use, but also limited in speed because there’s only so fast that one can select letters one at a time. That led to trying a new method; one that requires a bit more work on the user’s part, but the reward is faster text entry. The Puff-Suck Interface for Fast Text Input turns a hollow plastic disk and a rubber diaphragm into bipolar pressure switch, able to detect three states: suck, puff, and idle. The unit works by having an IR emitter and receiver pair on each side of a diaphragm (one half of which is shown in the image above). When air is blown into or sucked out of the unit, the diaphragm moves and physically blocks one or the other emitter-receiver pair. The resulting signals are interpreted by an attached Arduino.

How does this enable faster text input? By throwing out the usual “screen keyboard” interface and using Morse code, with puffs as dots and sucks as dashes. The project then acts as a kind of Morse code keyboard. It does require skill on the user’s part, but the reward is much faster text entry. The idea got selected as a finalist in the Human-Computer Interface Challenge portion of the 2018 Hackaday Prize!

Morse code may seem like a strange throwback to some, but not only does the bipolar nature of [Ana]’s puff-suck switch closely resemble that of Morse code input paddles, it’s also easy to learn. Morse code is far from dead; we have pages of projects and news showing its involvement in everything from whimsical projects to solving serious communication needs.

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