ARM-Based NAS Is A Low Cost, Low Power Beauty

September 18, 2018 by Ben James 40 Comments

A NAS is always a handy addition to a home network, but they can be a little pricey. [Blake Burkhart] decided to create his own, prioritising budget and low power considerations, with a secondary objective to produce some router and IoT functionality on the side.

A Banana Pi R2 was a good choice to meet these requirements, being a router-based development board that also sports dual SATA connectors and gigabit Ethernet. [Blake] had some retrospective regrets about the performance of this particular SBC, but it does just fine when functioning purely as a NAS.

The enclosure for the device is a three bay hot-swap HDD module, with one of the bays gutted and used for the Banana Pi. It’s a simple idea, elegantly executed, which looks great. To access the ports of the Banana Pi, a custom acrylic side panel was laser cut, which also allowed LEDs to shine through – obligatory for any DIY server/computer build. When mounting this panel to the existing enclosure, [Blake] was reluctant to take his chances tapping the brittle acrylic, instead opting to melt the threads into the plastic with a pre-torched screw. We find that tapping acrylic is usually okay if you take it slow, but heat-tapping does sound fun.

The 12 V fan that came built into the hot-swap enclosure was too loud and awkwardly came in a non-standard size with a non-standard connector. What’s more, a buzzer alarm was triggered any time the fan was disconnected and 0 RPM was detected. [Blake]’s solution was to rewire the power pin of the connector to a 5 V rail; he found that running the fan at 5 V led to much quieter performance whilst keeping the HDDs sufficiently cool.

We find that when it comes to DIY network gear and routers, there are two approaches. Either create your own bespoke solution that perfectly fits your needs, like this perfect home router, or work around your current gear and build some tech to automatically reboot it for you.

OpenSCAD Handles The Math In 3D Printed Holder For Magnetic Spheres

August 28, 2018 by Donald Papp 35 Comments

3D printed holder mounted to bike wheel, fitting precisely 38 magnetic spheres around its perimeter. Tedious math? Not if you make OpenSCAD do it.

Off-the-shelf components are great; the world and our work simply wouldn’t be the same without. But one of the constraints is that one has to design around them, and that’s what led [Antonio Ospite] to create a parametric design in OpenSCAD for a 3D printed holder which snugly fits a number of magnetic spheres around its diameter.

If that sounds a bit esoteric, it will become much clearer in the context of [Antonio]’s earlier work in making a DIY rotary encoder out of a ring of magnetic spheres. He found that such a ring in front of two Hall effect sensors was low in cost, high in precision, and thanks to 3D printing it also had a lot of potential for customizing. But hampering easy design changes was the need for the spheres to fit snugly around whatever shape was chosen for the hardware, which meant constraints on the encoder diameter.

In this case, [Antonio] wished to create an encoder that could be attached to a bicycle wheel but needed to know what outer diameter would best fit a ring of magnetic balls perfectly, given that the balls were each 5 mm. OpenSCAD did the trick, yielding a design that fit the bike wheel and spokes while perfectly nestling 38 magnetic balls around the outside edge with a minimum of wasted space.

OpenSCAD is a CAD program that’s really more like a programming language than anything else. For those who are not familiar with it, [Brian Benchoff] walked through how to make a simple object in OpenSCAD, and [Elliot] has sung the praises of a few advanced functions. Now that this project makes DIY encoders easier, perhaps they could be used to add intuitive new controls to OpenSCAD itself.

How To Mash Up BLE, NodeJS, And MQTT To Get Internet Of Things

August 24, 2018 by Inderpreet Singh 10 Comments

We’re living in the world of connected devices. It has never been easier to roll your own and implement the functionality you actually want, rather than live with the lowest common denominator that the manufacture chose.

In a previous article I walked though a small python script to talk to a BLE light and used it to cycle through some colors. Now I want to delve deeper into the world of Internet Connected BLE devices and how to set up a simple Internet-Of-Things light. With this example in hand the sky’s the limit on what you can build and what it will be able to do.

Join me after the break as I demonstrate how to use NodeJS to bridge the digital world with the physical world.

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Open Source Laboratory Rocker Is Super Smooth

July 20, 2018 by Donald Papp 19 Comments

Lab equipment is often expensive, but budgets can be tight and not always up to getting small labs or researchers what they need. That’s why [akshay_d21] designed an Open Source Lab Rocker with a modular tray that uses commonly available hardware and 3D printed parts. The device generates precisely controlled, smooth motion to perform automated mild to moderately aggressive mixing of samples by tilting the attached tray in a see-saw motion. It can accommodate either a beaker or test tubes, but since the tray is modular, different trays can be designed to fit specific needs.

Source code and schematics are available from [akshay_d21]’s Google Drive and the 3D models are also available from the National Institute of Health’s 3D Print Exchange. A demonstration video is embedded below, in which you can see how smooth and controlled the motions are.

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On The Right Tracks: Electric Wheelchair Guts Find New Life As Tank

July 9, 2018 by Ben James 11 Comments

Every hacker has dreamt of building their own tank at some point. Or maybe that’s just us. [Peter Sripol] and [Sam Foskuhl] have built one at a scale which is big enough to be rideable, but small enough that neighbors don’t get concerned.

An electric wheelchair is at the heart of the build. After ripping out its internals, the two motors with gearboxes are directly connected to the two tracks, allowing differential steering. Holding everything together is a solid welded steel frame – essential for years of reliable sieging.

The tracks themselves are simple strips of wood, cut and assembled by hand onto a nylon belt. Meanwhile the track wheels and drive assembly are designed in CAD and cut with a CNC router from some plywood, a great choice for adding some precision to the most mechanically challenging part of the build. As always in [Peter]’s videos, a large portion is dedicated to testing – in this case with a rather large array of fireworks. We certainly wouldn’t want to be in his bad books considering his other souped-up weapons.

A small, hacked, novelty electric vehicle? Sounds like it would find some good friends at EMF Camp, especially at the Hacky Racers event.

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DIY Socket For Prosthetics Contains Power Supply, Charger

July 6, 2018 by Donald Papp 5 Comments

Innovation in prosthetics is open to anyone looking to enhance the quality of life, but there’s an aspect of it that is sometimes under-served. The DIY Prosthetic Socket entry to the Hackaday Prize is all about the foundation of a useful prosthesis: a custom, form-fitting, and effective socket with a useful interface for attaching other hardware. While [atharvshringaregt] is also involved with a project for a high-tech robotic hand with meaningful feedback, socket fitting and design is important enough to be its own project.

The goal is not just to explore creating these essential parts in a way that’s accessible and affordable to all, but to have them include a self-contained rechargeable power supply that can power attachments. Thoughtful strap placement and a power supply design that uses readily available components with a 3D printed battery housing makes this DIY prosthetic socket a useful piece of design that keeps in mind the importance of comfort and fitting when it comes to prosthetics; even the fanciest robot hand isn’t much good otherwise.

XLIDAR Is A Merry-Go-Round Of Time-Of-Flight Sensors

June 29, 2018 by Donald Papp 38 Comments

[JRodrigo]’s xLIDAR project is one of those ideas that seemed so attractively workable that it went directly to a PCB prototype without doing much stopping along the way. The concept was to mount a trio of outward-facing VL53L0X distance sensors to a small PCB disk, and then turn that disk with a motor and belt while taking readings. As the sensors turn, their distance readings can be used to paint a picture of the immediate surroundings (at least within about 1 meter, which is the maximum range of the VL53L0X.)

The hardware is made to be accessible and has a strong element of “what you see is what you get.” The distance sensors are on small breakout boards, and the board turns the sensor disk via a DC motor and 3D printed belt drive. Even the method of encoding the disk’s movement and zero position has the same WYSIWYG straightforwardness: a spring contact and an interrupted bare copper trace on the bottom of the sensor disk acts as a physical switch. In fact, exposed copper traces in concentric circular patterns and spring pins taken from an SD card socket are what provide power and communications as the disk turns.

The prototype looks good and sounds like it should work, but how well does it hold up? We’ll find out once [JRodrigo] does some testing. Until then, the board designs are available on the project’s GitHub repository if anyone wants to take a shot at their own approach without starting from scratch.