Manual 3D Digitizer Works A Bit Like 3-Dimensional Measuring Tape

December 21, 2018 by Donald Papp 26 Comments

Digitizing an object usually means firing up a CAD program and keeping the calipers handy, or using a 3D scanner to create a point cloud representing an object’s surfaces. [Dzl] took an entirely different approach with his DIY manual 3D digitizer, a laser-cut and 3D printed assembly that uses rotary encoders to create a turntable with an articulated “probe arm” attached.

Each joint of the arm is also an encoder, and by reading the encoder values and applying a bit of trigonometry, the relative position of the arm’s tip can be known at all times. Manually moving the tip of the arm from point to point on an object therefore creates measurements of that object. [Dzl] successfully created a prototype to test the idea, and the project files are available on GitHub.

We remember the earlier version of this project and it’s great to see how it’s been updated with improvements like the addition of a turntable with an encoder. DIY 3D digitizing takes all kinds of approaches, and one example was this unit that used four Raspberry Pi Zeros and four cameras to generate high quality 3D scans.

An In-Depth Look At Dexter, The Robotic Arm

November 15, 2018 by Elliot Williams 25 Comments

Dexter, a really great robot arm project, just won top honors in the 2018 Hackaday Prize, and walked away with $50,000 toward continuing their project. As a hat tip to Hackaday and the community, Haddington Dynamics, the company behind Dexter, agreed to open-source their newest version of Dexter as well. As James Newton said when accepting the trophy during the award ceremony, “because of your faith in us, because of this award, we have been moved to open-source the next generation of Dexter.” Some very clever work went into producing Dexter, and we can’t wait to see what further refinements have been made!

Dexter isn’t the only robotic arm in town, by any means. But in terms of hobbyist-level robotics, it’s by far the most complete robot arm that we’ve seen, and it includes a couple of design features that make both its positional accuracy and overall usability stand out above the rest. This is a robot arm with many of the bells and whistles of a hundred-thousand dollar robot, but on a couple-thousand dollar budget. Continue reading “An In-Depth Look At Dexter, The Robotic Arm” →

Using Motors As Encoders

September 13, 2018 by Brian Benchoff 8 Comments

If you have a brushless motor, you have some magnets, a bunch of coils arranged in a circle, and theoretically, all the parts you need to build a rotary encoder. A lot of people have used brushless or stepper motors as rotary encoders, but they all seem to do it by using the motor as a generator and looking at the phases and voltages. For their Hackaday Prize project, [besenyeim] is doing it differently: they’re using motors as coupled inductors, and it looks like this is a viable way to turn a motor into an encoder.

The experimental setup for this project is a Blue Pill microcontroller based on the STM32F103. This, combined with a set of half-bridges used to drive the motor, are really the only thing needed to both spin the motor and detect where the motor is. The circuit works by using six digital outputs to drive the high and low sided of the half-bridges, and three analog inputs used as feedback. The resulting waveform graph looks like three weird stairsteps that are out of phase with each other, and with the right processing, that’s enough to detect the position of the motor.

Right now, the project is aiming to send a command over serial to a microcontroller and have the motor spin to a specific position. No, it’s not a completely closed-loop control scheme for turning a motor, but it’s actually not that bad. Future work is going to turn these motors into haptic feedback controllers, although we’re sure there are a few Raspberry Pi robots out there that would love odometry in the motor. You can check out a video of this setup in action below.

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OpenSCAD Handles The Math In 3D Printed Holder For Magnetic Spheres

August 28, 2018 by Donald Papp 35 Comments

3D printed holder mounted to bike wheel, fitting precisely 38 magnetic spheres around its perimeter. Tedious math? Not if you make OpenSCAD do it.

Off-the-shelf components are great; the world and our work simply wouldn’t be the same without. But one of the constraints is that one has to design around them, and that’s what led [Antonio Ospite] to create a parametric design in OpenSCAD for a 3D printed holder which snugly fits a number of magnetic spheres around its diameter.

If that sounds a bit esoteric, it will become much clearer in the context of [Antonio]’s earlier work in making a DIY rotary encoder out of a ring of magnetic spheres. He found that such a ring in front of two Hall effect sensors was low in cost, high in precision, and thanks to 3D printing it also had a lot of potential for customizing. But hampering easy design changes was the need for the spheres to fit snugly around whatever shape was chosen for the hardware, which meant constraints on the encoder diameter.

In this case, [Antonio] wished to create an encoder that could be attached to a bicycle wheel but needed to know what outer diameter would best fit a ring of magnetic balls perfectly, given that the balls were each 5 mm. OpenSCAD did the trick, yielding a design that fit the bike wheel and spokes while perfectly nestling 38 magnetic balls around the outside edge with a minimum of wasted space.

OpenSCAD is a CAD program that’s really more like a programming language than anything else. For those who are not familiar with it, [Brian Benchoff] walked through how to make a simple object in OpenSCAD, and [Elliot] has sung the praises of a few advanced functions. Now that this project makes DIY encoders easier, perhaps they could be used to add intuitive new controls to OpenSCAD itself.

Magnetic Spheres Line Up For Rotary Encoder Duty

June 5, 2018 by Dan Maloney 21 Comments

When it comes to rotary encoders, there are plenty of options. Most of them involve putting a credit card number into an online vendor’s website, though, and that’s sometimes just not in the cards. In that case building your own, like this encoder using magnetic spheres, is a pretty cool way to go too.

If he’d had less time to spare, we imagine [Antonio Ospite] would have gone for a commercial solution rather than building an encoder from scratch. Then again, he says his application had noise considerations, so maybe this was the best solution overall. He had some latching Hall effect sensors lying around, but lacked the ring magnet that is usually used with such sensors in magnetic encoders. But luckily, he had a mess of magnetic spheres, each 5 mm in diameter. Lined up in a circle around a knob made from a CD spindle, the spheres oriented themselves with alternating poles, which is just what the Hall sensors want to see. The sensors were arranged so the pulses are 90° apart, and can resolve 4.29° steps. Check out the video below to watch it work.

Small, cheap and effective are always good things. But magnets aren’t the only thing behind homebrew rotary encoders. A couple of microswitches might do in a pinch, or maybe even scrapped hard drives would suffice.

Continue reading “Magnetic Spheres Line Up For Rotary Encoder Duty” →

Simple Decoder Serves As Solo Ham’s Test Buddy

March 31, 2018 by Dan Maloney 11 Comments

For a hobby that’s ostensibly all about reaching out to touch someone, ham radio can often be a lonely activity. Lots of hams build and experiment with radio gear much more than they’re actually on the air, improving their equipment iteratively. The build-test-tweak-repeat cycle can get a little tedious, though, especially when you’re trying to assess signal strength and range and can’t find anyone to give you a report.

To close the loop on field testing, [WhiskeyTangoHotel] threw together a simple ham radio field confirmation unit that’s pretty slick. It relies on the fact that almost every ham radio designed for field use incorporates a DTMF encoder in the microphone or in the transceiver itself. Hams have used Touch Tones for in-band signaling control of their repeaters for decades, and even as newer digital control methods have been introduced, good old analog DTMF hangs in there. The device consists of a DTMF decoder attached to the headphone jack of a cheap handy talkie. When a DTMF tone is received, a NodeMCU connected to the decoder calls an IFTTT job to echo the key to [WTH]’s phone as an SMS message. That makes it easy to drive around and test whether his mobile rig is getting out. And since the receiver side is so portable, there’s a lot of flexibility in how tests can be arranged.

On the fence about ham as a hobby? We don’t blame you. But fun projects like this are the perfect excuse to go get licensed and start experimenting.

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High-Effort Streaming Remote For Low-Effort Bingeing

March 10, 2018 by Dan Maloney 7 Comments

There’s no limit to the amount of work some people will put into avoiding work. For instance, why bother to get up from your YouTube-induced vegetative state to adjust the volume when you can design and build a remote to do it for you?

Loath to interrupt his PC streaming binge sessions, [miroslavus] decided to take matters into his own hands. When a commercially available wireless keyboard proved simultaneously overkill for the job and comically non-ergonomic, he decided to build a custom streaming remote. His recent microswitch encoder is prominently featured and provides scrolling control for volume and menu functions, and dedicated buttons are provided for play controls. The device reconfigures at the click of a switch to support Netflix, which like YouTube is controlled by sending keystrokes to the PC through a matching receiver. It’s a really thoughtful design, and we’re sure the effort [miroslavus] put into this will be well worth the dozens of calories it’ll save in the coming years.

A 3D-printed DIY remote is neat, but don’t forget that printing can also save a dog-chewed remote and win the Repairs You Can Print contest.

Continue reading “High-Effort Streaming Remote For Low-Effort Bingeing” →