Ghetto Ribbon Connector

September 27, 2016 by Elliot Williams 69 Comments

[Marcel] was trying to shoehorn a few new parts into his trusty Nexus 5 phone. If you’ve ever opened one of these little marvels up, you know that there’s not much room under the hood to work with. Pulling out some unnecessary parts (like the headphone jack) buys some space, but then how to wire it all up?

[Marcel] needed a multi-wire connector that’s as thin as possible, but he wasn’t going to go the order-Kapton-flex route. Oh no! He built one himself from masking tape and the strands from a stranded wire. Watch the video how-to if that alone isn’t enough instruction.

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Putting Sand, Water, And Metal Into A 3D Print

September 27, 2016 by Gerrit Coetzee 9 Comments

[Adam] over at Makefast Workshop writes about some of the tests they’ve been running on their 3D printer. They experimented with pausing a 3D print midway and inserting various materials into the print. In this case, sand, water, and metal BBs.

The first experiment was a mixture of salt and water used to make a can chiller for soda or beer (the blue thing in the upper right). It took some experimentation to get a print that didn’t leak and was strong. For example, if the water was too cold the print could come off the plate or delaminate. If there was too much water it would splash up while the printer was running and cause bad layer adhesion.

They used what they learned to build on their next experiment, which was filling the print with sand to give it more heft. This is actually a common manufacturing process — for instance, hollow-handled cutlery often has clay, sand, or cement for heft. They eventually found that they had to preheat the sand to get the results they wanted and managed to produce a fairly passable maraca.

The final experiment was a variation on the popular ball bearing prints. Rather than printing plastic balls they designed the print to be paused midway and then placed warmed copper BBs in the print. The printer finished its work and then they spun the BB. It worked pretty well! All in all an interesting read.

The Hackaday Prize: An Open Electric Wheelchair

September 26, 2016 by Gerrit Coetzee 12 Comments

[Irene Sans] and [Alvaro Ferrán Cifuentes] feel that electric wheelchairs are still too expensive. On top of that, as each person’s needs are a little different, usually don’t exactly fit the problems a wheelchair user might face. To this end they’ve begun the process of creating an open wheelchair design which they’ve appropriately dubbed OpenChair.

As has been shown in the Hackaday Prize before, there’s a lot of things left to be desired in the assistive space. Things are generally expensive. This would be fine, but often insurance doesn’t cover it or it’s out of the range of those in developing nations. As always, the best way to finish is to start, so that’s just what [Irene] and [Alvaro] has done.

They based their initial design on the folding wheel chair we all know. It’s robust enough for daily use and is fairly standard around the world. They designed a set of accessories to make the wheelchair more livable for daily use as well as incorporating the controls.

The next problem was locomotion. Finding an off-the-shelf motor that was powerful enough without breaking the budget was proving difficult, but they had an epiphany. Why not use mass production toy crap to their advantage. The “hoverboards” that were all the rage this past commerical holiday season were able to roll a person around, so naturally a wheelchair would be within the power range.

They extracted the two 350 watt hub motors, batteries, and control boards. It took a bit of reverse engineering but they were able to get the hub drive motors of the hoverboard integrated with the controls on their wheelchair.

In the end they were able to cut the price of a regular electric wheelchair in half with their first iteration and set the foundation for future work on an open electric wheelchair system. Certainly more work could bring even better improvements.

PIC32 DMA SPI

September 26, 2016 by Al Williams 13 Comments

[Mike] wanted to drive several SPI peripheral from a PIC32. He shows how much latency his conventional interrupt handlers were taking away from his main task. He needed something more efficient. So he created the SPI channels using DMA. He also made a video (see below) with a very clear explanation about why he did it and shows oscilloscope traces about how it all works.

Although the project is specific to the PIC32, the discussion about DMA applies to any computer with direct memory access. The only thing missing is the code. However, there are plenty of examples on the web you can look at, including a Microchip webinar.

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Shop Made Squareness Comparator

September 26, 2016 by Gerrit Coetzee 13 Comments

[Stefan Gotteswinter] has a thing for precision. So it was no surprise when he confessed frustration that he was unable to check the squareness of the things he made in his shop to the degree his heart desired.

He was looking enviously at the squareness comparator that [Tom Lipton] had made when somone on Instagram posted a photo of the comparator they use every day. [Stefan] loved the design and set out to build one of his own. He copied it shamelessly, made a set of drawings, and got to work.

[Stefan]’s videos are always a trove of good machine shop habits and skills. He always shows how being careful, patient, and doing things the right way can result in really astoundingly precise work out of a home machine shop. The workmanship is beautiful and his knack for machining is apparent throughout. We chuckled at one section where he informed the viewer that you could break a tap on the mill when tapping under power if you bottom out. To avoid this he stopped at a distance he felt was safe: 0.5 mm away.

The construction and finishing complete, [Stefan] shows how to use the comparator at the end of the video, viewable after the break.

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Seeking Treachery In A Questionably Sourced Phone

September 26, 2016 by Mike Szczys 24 Comments

Have you ever considered sourcing an off-brand phone from the China markets? Why, or what stopped you? The answer is data and identity. You are trusting both when you decide to use a smartphone. Let’s face it, smartphones are a personality prosthesis in our society. They know your physical location, what your interests are, the people you hang out with, and how you spend your money. The keys to the castle are shared with these devices and you shouldn’t grant that kind of trust without knowing your phone is worthy of it.

But… what if that phone has amazing features at an equally amazing price? [ijsf] bought the phone and then made it earn the proper level of trust. The model in question is a Blackview BV6000s — pictured above in a tub of soapy water proving it’s IP68 claim. This thing has flagship specs but not a flagship name so [ijsf] took [Dave Jones’] advice and took it apart instead of turning it on. In this case, it is a complete ROM dump and disassembly.

The goals was to find malware — anything that is potentially leaking data. Nothing was found, which we think is because this phone isn’t nearly shady enough. We’d expect the bargain basement models (like this $3 ~~wonder~~ vaporware) to be more in line. That one actually has a carrier behind it which means they plan to recoup on usage charges. But suspiciously cheap phones may be using a business model that makes it back by stealing a chunk of your identity.

Two good things come out of [ijsf’s] writeup. First, it’s a decent guide to dumping and snooping in a ROM. Second, in addition to the fruitless search for thieving apps, the annoying bloatware was removed for a cleaner ‘stock’ image.

All Your Displays Are Belong To Us

September 26, 2016 by Elliot Williams 23 Comments

Artist and Hackaday reader [Blair Neal] wrote in with his incredible compendium of “alternative” displays. (Here as PDF.) From Pepper’s Ghost to POV, he’s got it all covered, with emphasis on their uses in art.

There’s an especially large focus on 3D displays. Projecting onto screens, droplets of water, spinning objects, and even plasma combustion are covered. But so are the funny physical displays: flip-dots, pin-cushions, and even servo-driven “pixels”.

We really liked the section on LCDs with modified polarization layers — we’ve seen some cool hacks using that gimmick, but the art pieces he dredged up look even better. Makes us want to take a second look at that busted LCD screen in the basement.

We’re big fans of the bright and blinky, so it’s no surprise that [Blair] got a bunch of his examples from these very pages. And we’ve covered [Blair]’s work as well: both his Wobbulator and his “Color a Sound” projects. Hackaday: your one-stop-shop for freaky pixels.

[Blair]’s list looks pretty complete to us, but there’s always more out there. What oddball displays are missing? What’s the strangest or coolest display you’ve ever seen?