Unique LED Display Inspired By Fighter Jet Dashboard

August 22, 2020 by Tom Nardi 6 Comments

Last year, [Mangy_Dog] was asked by a few friends to consult on a project they were working on. The goal was to build an authentic replica of an F-18 cockpit, apparently for the purposes of creating a film. The project never materialized, but it did inspire him to take a hard look at the 1970s era alphanumeric displays utilized in the real aircraft. One thing lead to another, and he ended up using his own take on the idea to build his own “starburst” digit display.

As [Mangy_Dog] explains, while the faces of these original displays might have been quite small, there was a lot going on behind the scenes. Due to the technical limitations of the time, each alphanumeric character was made up of an array of incandescent light bulbs and fiber optic cables. This worked well enough, but was bulky and complex to manufacture.

Today, we can do better, even on the hobbyist level. As it turns out, 0402 LEDs are just about the right size to recreate the segments of the original starburst displays. So [Mangy_Dog] came up with a simple PCB design to not only align the LEDs properly, but drive them with a 74HC595 shift register and an array of MOSFETs. While assembly wasn’t without its challenges, he made good use of his custom built reflow oven to get all the diminutive components in place.

He went through a few different ideas for the diffuser, but eventually settled on black plastic with tiny holes drilled through courtesy of his laser cutter. Behind each set of three holes is a small pocket that got filled from both sides with transparent UV resin, which was then sanded down after curing. The end result isn’t perfect as you can still tell the center dot is brighter than its peers, but the overall effect is still very nice and definitely has a sort of faux-retro appeal.

The military naturally has access to some incredible technology, though they have a tendency to hold onto it for decades. That an individual with a meager budget and homemade tools can improve upon a piece of hardware installed in a $60+ million airplane is a testament to just how fast things are moving.

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Hackaday Podcast 081: Mask-apult, Beef Tallow, Grinding Melted Plastic, And Stretching Flowing Metal

August 21, 2020 by Tom Nardi 7 Comments

Hackaday editors Mike Szczys and Tom Nardi chew the beef tallow as they take a tour through some of the best and most interesting articles from the past week, from kicking off another round of the popular Circuit Sculpture contest to building artisan coffee makers. We’ll look at the engineering behind the post-apocalyptic face mask launcher of our nightmares, and stand in awe at the intersection of orbiting spacecraft and lawn emojis. Several tiny remote controlled vehicles will be discussed, and we’ll take an unexpected look at how extruding plastic and aluminum might not be so different after all. Make sure to stick around until the end to learn why a little-known locomotive technology of the 1840s really sucked.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Hand-Stitched Keycaps For Truly Luxurious Typing

August 21, 2020 by Tom Nardi 15 Comments

We’ve seen some very unique custom keycaps recently, but nothing quite like the embroidered ones that [Billie Ruben] has been experimenting with. Using a clever 3D printed design, she’s crafted what could well be one of the most easily customizable keycaps ever made…assuming you’ve got a needle and thread handy.

The idea is to take a standard keycap blank and pop an array of 25 holes in the face. Your thread or yarn is run through these holes, allowing you to create whatever shape you wish within the 5 x 5 matrix. While it’s somewhat tight quarters on the underside of the cap, nothing prevents you from using multiple colors or even materials to do your stitching. As an added bonus, the soft threads should provide a very comfortable and particularly tactile surface to tap on.

Now the most obvious application is to simply stitch up versions of all the alphanumeric keys, but there’s clearly room for some interpretation here. [Billie] has already shown off some simple iconography like a red heart and we’re sure creative folks will have no trouble coming up with all sorts of interesting needlepoint creations to top their prized mechanical keyboards.

The intricate details necessary to make this idea work may be beyond the common desktop FDM 3D printer, so [Billie] ran these prototypes off on a resin printer (she attributes the visible layer lines to a hasty print). She’d love to hear feedback from other keyboard aficionados who’ve made the leap to liquid goo printing, so be sure to drop her a line if you print out a set of your own. It sounds like a new version is in the works which will provide a false bottom to cover the stitching from below, but functionally these should get you started.

Building The Ultimate Raspberry Pi Automation Controller

August 19, 2020 by Tom Nardi 34 Comments

At this point, we’ve lost count of how many automation projects we’ve seen with some variant of a Raspberry Pi at the helm. Which is hardly surprising, as the boards are cheap, powerful, and well documented. The list of reasons not to use one has never been very long, but with the PiCon One that [Frank] has been working on, it’s about to get even shorter.

The project takes the form of an IP65 industrial enclosure and support electronics that the Raspberry Pi Zero W plugs into. While expandable in nature, [Frank] has a core set of features he’s aiming for as a baseline such as additional serial ports, integrated uninterruptible power supply, a battery-backed Real Time Clock (RTC), an array of programmable status LEDs, and support for XBee and GPS plug-in modules. Feedback is provided through a pair of four digit seven-segment displays and a color 320×480 TFT screen running a custom user interface.

[Frank] envisions the PiCon One for use as a rugged solar power controller, eventually able to measure array output, energy consumption, and even operate motorized mounts to keep the panels pointed at the sun. To that end, he’s recently been experimenting with running JPL’s Horizon software on the Pi to determine the sun’s position in real-time. But the device is capable of so much more, and would make an ideal controller for many home and potentially even industrial applications.

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Your Phone Is Now Helping To Detect Earthquakes

August 17, 2020 by Tom Nardi 37 Comments

Most people’s personal experience with seismographs begins and ends with simple childhood science experiments. Watching a pendulum make erratic marks on a piece of paper while your classmates banged on the table gave you an idea on how the device worked, and there’s an excellent chance that’s the last time you gave the concept much thought. Even among hackers, whose gear in general tends to be more technologically equipped than the norm, you’re unlikely to find a dedicated seismograph up and running.

But that’s not because the core technology is hard to come by or particularly expensive. In fact, one could say with almost absolute certainty that if you aren’t actively reading these words on a device with a sensitive accelerometer onboard, you have one (or perhaps several) within arm’s reach. Modern smartphones, tablets, and even some laptops, now pack in sensors that could easily be pushed into service as broad strokes seismometers; they just need the software to collect and analyze the data.

Or at least, they did. By the time you read this article, Google will have already started rolling out an update to Android devices which will allow them to use their onboard sensors to detect possible earthquakes. With literally billions of compatible devices in operation all over the planet, this will easily become the largest distributed sensor network of its type ever put into operation. But that doesn’t mean you’re going to be getting a notification on your phone to duck and cover anytime soon.

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Tech At Home Winners Who Made The Best Of Their Quarantine

August 14, 2020 by Tom Nardi 3 Comments

Back in April we challenged hackers to make the best of a tough situation by spending their time in isolation building with what they had laying around the shop. The pandemic might have forced us to stay in our homes and brought global shipping to a near standstill, but judging by the nearly 300 projects that were ultimately entered into the Making Tech At Home Contest, it certainly didn’t stifle the creativity of the incredible Hackaday community.

While it’s never easy selecting the winners, we think you’ll agree that the Inverse Thermal Camera is really something special. Combining a surplus thermal printer, STM32F103 Blue Pill, and OV7670 camera module inside an enclosure made from scraps of copper clad PCB, the gadget prints out the captured images on a roll of receipt paper like some kind of post-apocalyptic lo-fi Polaroid.

HexMatrix

Hive Lamp

The HexMatrix Clock also exemplified the theme of working with what you have, as the electronics were nothing more exotic than a string of WS2811 LEDs and either an Arduino or ESP8266 to drive them. With the LEDs mounted into a 3D printed frame and diffuser, this unique display has an almost alien beauty about it. If you like that concept and have a few more RGB LEDs laying around, then you’ll love the Hive Lamp which took a very similar idea and stretched it out into the third dimension to create a standing technicolor light source that wouldn’t be out of place on a starship.

Each of these three top projects will receive a collection of parts and tools courtesy of Digi-Key valued at $500.

Runners Up

Out friends at Digi-Key were also kind enough to provide smaller grab bags of electronic goodies to the creators of the following 30 projects to help them keep hacking in these trying times:

The Making Tech At Home Contest might be over, but unfortunately, it looks like COVID-19 will be hanging around for a bit. Hopefully some of these incredible projects will inspire you to make the most out of your longer than expected downtime.

Analyzing Water Quality With A Pair Of Robots

August 14, 2020 by Tom Nardi 2 Comments

To adequately study a body of water such as a lake, readings and samples need to be taken from an array of depths and locations. Traditionally this is done by a few researchers on a small boat with an assortment of tools that can be lowered to the desired depth, which is naturally a very slow and expensive process. As the demand for ever more granular water quality analysis has grown, various robotic approaches have been suggested to help automate the process.

A group of students from Northeastern University in Boston have been working on Project Albatross, a unique combination of semi-autonomous vehicles that work together to provide nearly instantaneous data from above and below the water’s surface. By utilizing open source software and off-the-shelf components, their system promises to be affordable enough even for citizen scientists conducting their own environmental research.

The surface vehicle, assembled from five gallon buckets and aluminum extrusion, uses a Pixhawk autopilot module to control a set of modified bilge pumps acting as thrusters. With ArduPilot, the team is able to command the vehicle to follow pre-planned routes or hold itself in one position as needed. Towed behind this craft is a sensor laden submersible inspired by the Open-Source Underwater Glider (OSUG) that won the 2017 Hackaday Prize.

Using an array of syringes operated by a NEMA 23 stepper motor, the glider is able to control its depth in the water by adjusting its buoyancy. The aluminum “wings” on the side of the PVC pipe body prevent the vehicle from rolling will moving through the water. As with the surface vehicle, many of the glider components were sourced from the hardware store to reduce its overall cost to build and maintain.

The tether from the surface vehicle provides power for the submersible, greatly increasing the amount of time it can spend underwater compared to internal batteries. It also allows readings from sensors in the tail of the glider to be transmitted to researchers in real-time rather than having to wait for it to surface. While the team says there’s still work to be done on the PID tuning which will give the glider more finely-grained control over its depth, the results from a recent test run already look very promising.