BeamCNC: Computer-Controlled Construction System Mill

September 27, 2017 by 8 Comments

Need to make something quick and dirty out of wooden beams, and want to use elements you know will work together? BeamCNC is a mobile assembly of stepper-controlled rollers and a router that sucks a 2×2 through it and drills the holes in pre-programmed intervals. Currently being developed as part of an Indiegogo campaign currently in preview, its creator [Vladislav Lunachev] has declared it open source hardware. It’s essentially a CNC mill that makes Grid Beam, a classic DIY building set that resembles Meccano, Erector, and other classic sets, only made full-scale for larger projects. While BeamCNC is not affiliated with Grid Beam, it takes the same general idea and automates it.

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Trike With Water-Rocket Engine

September 27, 2017 by 32 Comments

Many of us made soda bottle rockets for science class. Some of us didn’t have that opportunity, and made them in the backyard because that’s what cool kids do. Water rockets work on the premise that if water is evacuated from one side of a container, the container will accelerate away from the evacuation point. Usually, this takes the form of a 2-liter bottle, a tire pump and some cardboard fins. [François Gissy] modified the design but not the principle for his water trike which reached 261 kph or 162mph.

Parts for the trike won’t be found in the average kitchen but many of them could be found in a motorcycle shop, except for the carbon fiber wrapped water tank. There wasn’t a throttle on this rocket, the clutch lever was modified to simply open the valve and let the rider hold on until the water ran out. The front brake seemed to be intact, thank goodness.

Powering vehicles in unconventional ways is always a treat to watch and [François Gissy]’s camera-studded trike is no exception. If you like your water rockets pointed skyward, check out this launch pad for STEM students and their water rockets. Of course, [Colin Furze] gets a shout-out for his jet-powered go-kart.

Thank you, [Itay], for the tip.

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All The Speakers Plus We’re Heating It Up A Day Early

September 27, 2017 by 5 Comments

Things are getting real now. Check the list below for the last round of confirmed speakers to the 2017 Hackaday Superconference. This brings our slate of speakers to 32, but we’re not done yet.

Hackaday is adding an extra day to the Superconference by starting the festivities on Friday. Again this year we have an excellent custom hardware badge in development. It’s hard to pull yourself away during the Supercon for badge hacking so this year you can check in on Friday and let the hacking begin. Since you’ll be in town early, we’re also throwing a party at Supplyframe office (minutes walk from the main venue) for all Supercon speakers and attendees.

But we’re still not done. 32 talks, an epic hardware badge, and an extra day of festivities, what else could there be you ask? Two things: workshops and the Hackaday Prize party. Supercon will play host to eight hardware workshops this year. We’ll announce workshop presenters and topics next week but I can tell you they’re superb this year!

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The Engineering That Survives Hurricanes

September 27, 2017 by 84 Comments

Florida is a great place to live, especially around January when it’s sunny and 24 degrees outside (76F) while all of your friends from back home are dealing with scraping ice off of their windshields every morning. In the late summer, though, this pleasant tropical paradise can sometimes take a turn for the worse, because Florida is one of the handful of places that frequently see some of the worst storms on the planet: hurricanes. As a Floridian myself, perhaps I can shed some light on some of the ways that the various local governments and their residents have taken to mitigate the destruction that usually accompanies these intense tropical storms when it seems that, to outsiders, it might be considered unwise to live in such a place.

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Monstrous USB Power Bank

September 27, 2017 by 57 Comments

At some point, cleaning out the spare parts bin — or cabinet, or garage — becomes a necessity. This is dangerous because it can induce many more project ideas and completely negate the original purpose. [Chaotic Mind], considering the pile of  batteries he’s collected over the past decade, decided that instead of throwing them out, he would recycle them into a grotesque USB power bank.

Inside the bulk of this power bank are an eye-popping 64 18650 Lithium Ion cells, mostly collected from laptop batteries, and wired in a parallel 8×8 pattern with an estimated capacity of over 100,000mAh(!!).  The gatekeeper to all this stored energy is a two-USB power bank charger board from Tindie.

Ah — but how to package all this power? The handy man’s secret weapon: duct-tape!

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PID Controlled Charcoal BBQ – Put An Arduino On It!

September 27, 2017 by 19 Comments

At Maker Faire Milwaukee this past weekend, [basement tech]  was showing off his latest build, a PID controlled charcoal grill. While it hasn’t QUITE been tested yet with real food, it does work in theory.

PID (a feedback loop with some fancy math used to adjust the input to get a consistent output) controlled cooking is commonly used for sous vide, where one heats up a water bath to a controlled temperature to cook food in plastic bags. Maintaining water temperature is fairly easy. Controlling a charcoal barbecue is much more difficult. [basement tech] accomplishes this with controlled venting and fans. With the charcoal hot and the lid on, there are two ways to control temperature; venting to let hot air out, and blowing air on the coals to make them hotter. A thermocouple sensor stuck through the grill gives the reading of the air inside, and an Arduino nearby reads that and adjusts the vents and fans accordingly.

The video goes into extensive detail on the project, and describes some of the challenges he had along the way, such as preventing the electronics and servos from melting.

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Smooth And Steady Cuts With An Improvised Power Feeder

September 26, 2017 by 4 Comments

Some woodworking operations require stock to be fed at a smooth, steady rate, for which purpose a power feeder is usually employed. They’re expensive bits of gear, though, and their cost can usually be borne only by high-output production shops. But when you need one, you need one, and hacking a power feeder from a drill and a skate wheel is a viable option.

It should come as no surprise that this woodshop hack comes to us from [Matthias Wandel], who never seems to let a woodworking challenge pass him by. His first two versions of expedient power feeders were tasked with making a lot of baseboard moldings in his new house. Version three, presented in the video below, allows him to feed stock diagonally across his table saw, resulting in custom cove moldings. The completed power feeder may look simple — it’s just a brushless drill in a wooden jig driving a skate wheel — but the iterative design process [Matthias] walks us through is pretty fascinating. We also appreciate the hacks within hacks that always find their way into his videos. No lathe? No problem! Improvise with a drill and a bandsaw.

Surprised that [Matthias] didn’t use some of his famous wooden gears in this build? We’re not. A brushless motor is perfect for this application, with constant torque at low speeds. Want to learn more about BLDC motors? Get the basics with a giant demo brushless motor.

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