Behold The Giant Eye’s Orrery-Like Iris And Pupil Mechanism

March 4, 2018 by Donald Papp 13 Comments

This is an older project, but the electromechanical solution used to create this giant, staring eyeball is worth a peek. [Richard] and [Anton] needed a big, unblinking eyeball that could look in any direction and their solution even provides an adjustable pupil and iris size. Making the pupil dilate or contract on demand is a really nice feature, as well.

The huge fabric sphere is lit from the inside with a light bulb at the center, and the iris and pupil mechanism orbit the bulb like parts of an orrery. By keeping the bulb in the center and orbiting the blue gel (for the iris) and the opaque disk (for the pupil) around the bulb, the eye can appear to gaze in different directions. By adjusting the distance of the disks from the bulb, the size of the iris and pupil can be changed.

A camera system picks out objects (like people) and directs the eye to gaze at them. The system is clever, but the implementation is not perfect. As you can see in the short video embedded below, detection of a person walking by lags badly. Also, there are oscillations present in the motion of the iris and pupil. Still, as a mechanism it’s a beauty.

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This 3D-Printed Robotic Vacuum Sucks

February 24, 2018 by Tom Nardi 11 Comments

After you’ve taken a moment to ponder the turn of phrase used in the title, take a look at this scratch-built robotic vacuum created by [theking3737]. The entire body of the vacuum was 3D printed, and all of the internal electronics are off-the-shelf modular components. We can’t say how well it stacks up against the commercial equivalents from iRobot and the like, but it doesn’t look like it would be too hard to build one yourself to find out.

The body of this rather concerned-looking robot was printed on a DMS DP5 printer, which is a neat trick as it only has a build platform of 200 mm x 200 mm. Once all the pieces were printed, a 3D pen was used to “weld” the sections together. The final result looks a bit rough, but should give a bond that’s just as strong as the printed parts themselves.

The robot has four sets of ultrasonic range finders to detect walls and obstacles, though probably not in the positions you would expect. The right side of the robot has two sets of sensors, while the left side only gets one. We aren’t sure the reasoning behind the asymmetrical layout, but presumably the machine prefers making right turns.

Control is provided by an Arduino Mega and the ever-reliable HC-05 Bluetooth module. A companion Android application was written which allows configuring the robot without having to plug into the Arduino every time you want to tweak a setting.

We can’t say we’ve seen that many DIY robotic vacuums here at Hackaday, but we’ve certainly featured our fair share of hacks for the commercially available models.

TrackRobot Sports Welded Steel, Not Plastic

February 18, 2018 by Donald Papp 15 Comments

Don’t let the knee-high size of [Hrastovc]’s creation fool you. TrackRobot weighs in at a monstrous 60 kg (130 lbs) of steel, motors, and battery. It sports two 48V motors in a body and frame made from pieces of finger-jointed sheet steel, and can reach speeds of up to four meters per second with a runtime of up to an hour. The project’s link has more pictures as well as DXF files of the pieces used for the body.

Currently TrackRobot is remote-controlled, but one goal is to turn it into a semi-autonomous snow plow. You can see TrackRobot going through its first steps as well as testing out a plow prototype in the videos embedded below.

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Here’s Why Hoverboard Motors Might Belong In Robots

February 3, 2018 by Donald Papp 28 Comments

[madcowswe] starts by pointing out that the entire premise of ODrive (an open-source brushless motor driver board) is to make use of inexpensive brushless motors in industrial-type applications. This usually means using hobby electric aircraft motors, but robotic applications sometimes need more torque than those motors can provide. Adding a gearbox is one option, but there is another: so-called “hoverboard” motors are common and offer a frankly outstanding torque-to-price ratio.

A teardown showed that the necessary mechanical and electrical interfacing look to be worth a try, so prototyping has begun. These motors are really designed for spinning a tire on the ground instead of driving other loads, but [madcowswe] believes that by adding an encoder and the right fixtures, these motors could form the basis of an excellent robot arm. The ODrive project was a contender for the 2016 Hackaday Prize and we can’t wait to see where this ends up.

Stepper Motor Robot Arm Has Smooth Moves

January 22, 2018 by Steven Dufresne 17 Comments

[Tobias Kuhn] had watched a YouTube video about a robot arm which used servo motors, and wanted to try making one himself. But he found it hard to get slow or smooth movements out of the servos. Even removing the microcontroller and trying to work with the servo’s driver-IC and potentiometer from an Arduino Nano didn’t get him satisfaction.

Then he found the very affordable 28BYJ-48 stepper motor. After some experimenting, he came up with a smooth moving robot arm with four steppers controlled from an Arduino Mega and A4988 stepper motor drivers. Rather than write a bunch of stepper motor code himself, he installed and ran a four-axis fork of grbl on the Arduino, turning it into a stepper motor controller. One minor hitch was that the A4988 motor drivers are for bipolar stepper motors but 28BYJ-48 steppers are unipolar. Luckily he knew of a very simple hack which our [Brian Benchoff] wrote about for turning a unipolar motor into a bipolar motor.

To tell the robot arm what to do, he built a replica arm with potentiometers in place of the stepper motors. As he manipulates the replica, the values of the potentiometers are read by a Raspberry Pi and some custom Python code which sends the appropriate G-code to the Arduino/grbl controlled robot arm. There’s a bit of a lag but when he moves the replica arm, the robot arm does the same move. See it in action in the video below.

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Big Trak Gets A New Brain

January 18, 2018 by Al Williams 30 Comments

If you were a kid in the 1980s you might have been lucky enough to score a Big Trak — a robotic toy you could program using a membrane keyboard to do 16 different motions. [Howard] has one, but not wanting to live with a 16-step program, he gave it a brain transplant with an Arduino and brought it on [RetroManCave’s] video blog and you can see that below.

If you want to duplicate the feat and your mom already cleaned your room to make it a craft shop, you can score one on eBay or there’s even a new replica version available, although it isn’t inexpensive. The code you need is on GitHub.

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Rolling Robot With Two Motors, But None Are On The Wheels

January 12, 2018 by Donald Papp 4 Comments

This unusual 3D printed Rolling Robot by [ebaera] uses two tiny hobby servos for locomotion in an unexpected way. The motors drive the front wheel only indirectly, by moving two articulated arms in a reach-and-retract motion similar to a breaststroke. The arms are joined together at the front, where a ratcheting wheel rests underneath. When the arms extend, the wheel rolls forward freely. When the arms retract, the wheel’s ratchet locks and the rest of the body is pulled forward. It looks as though extending one arm more than the other provides for rudimentary steering.

The parts are all 3D printed but some of them look as though they might be a challenge to print well due to the number of small pieces and overhangs. A short video (embedded below) demonstrates how it all works together; the action starts about 25 seconds in.

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