Build A 3D Printer Workhorse, Not An Amazing Disappointment Machine

July 6, 2016 by Moritz Walter 68 Comments

3D printers have become incredibly cheap, you can get a fully workable unit for $200 – even without throwing your money down a crowdfunded abyss. Looking at the folks who still buy kits or even build their own 3D printer from scratch, investing far more than those $200 and so many hours of work into a machine you can buy for cheap, the question “Why the heck would you do that?” may justifiably arise.

The answer is simple: DIY 3D printers done right are rugged workhorses. They work every single time, they never break, and even if: they are an inexhaustible source of spare parts for themselves. They have exactly the quality and functionality you build them to have. No clutter and nothing’s missing. However, the term DIY 3D printer, in its current commonly accepted use, actually means: the first and the last 3D printer someone ever built, which often ends in the amazing disappointment machine.

This post is dedicated to unlocking the full potential in all of these builds, and to turning almost any combination of threaded rods and plywood into a workshop-grade piece of equipment.

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Seeing The Truly Invisible With DIY Shortwave UV Imaging

July 6, 2016 by Donald Papp 19 Comments

We’ve all seen how to peel IR filters off digital cameras so they can see a little better in the dark, but there’s so much more to this next project than that. How about being able to see things normally completely outside the visual spectrum, like hydrogen combustion or electrical discharges?

[David Prutchi] has just shared his incredible work on making his own shortwave ultraviolet viewers for imaging entirely outside of the normal visible spectrum – in other words, seeing the truly invisible. The project has not only fascinating application examples, but provides detailed information about how to build two different imagers – complete with exact part numbers and sources.

If you’re thinking UV is a broad brush, you’re right. [David Prutchi] says he is most interested in Solar Blind UV (SBUV):

Solar radiation in the 240 nm to 280 nm range is completely absorbed by the ozone in the atmosphere and cannot reach Earth’s surface…

Without interference from background light, even very weak levels of UV are detectable. This allows ultraviolet-emitting phenomena (e.g. electrical discharges, hydrogen combustion, etc.) to be detectable in full daylight.

There is more to the process than simply slapping a UV filter onto a camera, but happily he addresses all the details and the information is also available as a PDF whitepaper. [David Prutchi] has been working with imaging for a long time, and with his sharing of detailed build plans and exact part numbers maybe others will get in on the fun. He’s also previously shared full build plans for a Raspberry Pi based multispectral imager, [David’s] DOLPHi Polarization Camera was a finalist in the 2015 Hackaday Prize, and he spoke at the Hackaday SuperConference about the usefulness of advanced imaging techniques for things like tissue analysis in medical procedures, and landmine detection for the purposes of cleaning up hazardous areas.

The Future Of Eagle CAD

July 5, 2016 by Brian Benchoff 113 Comments

Last week, Autodesk announced their purchase of CadSoft Eagle, one of the most popular software packages for electronic design automation and PCB layout.

Eagle has been around for nearly thirty years, and has evolved to become the standard PCB design package for electronic hobbyists, students, and engineering firms lead by someone who learned PCB design with Eagle. The reason for this is simple: it’s good enough for most simple designs, and there is a free version of Eagle. The only comparable Open Source alternative is KiCad, which doesn’t have nearly as many dedicated followers as Eagle. Eagle, for better or worse, is a standard, and Open Source companies from Sparkfun to Adafruit use it religiously and have created high-quality libraries of parts and multiple tutorials

I had the chance to talk with [Matt Berggren], former Hackaday overlord who is currently serving as the Director of Autodesk Circuits. He is the person ultimately responsible for all of Autodesk’s electronic design products, from Tinkercad, 123D, Ecad.io, and project Wire, the engine behind Voxel8, Autodesk’s 3D printer that also prints electronics. [Matt] is now the master of Eagle, and ultimately will decide what will change, what stays the same, and the development path for Eagle.

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Don Eyles Walks Us Through The Lunar Module Source Code

July 5, 2016 by Gregory L. Charvat 53 Comments

A couple weeks ago I was at a party where out of the corner of my eye I noticed what looked like a giant phone book sitting open on a table. It was printed with perforated green and white paper bound in a binder who’s cover looked a little worse for the wear. I had closer look with my friend James Kinsey. What we read was astonishing; Program 63, 64, 65, lunar descent and landing. Error codes 1201, 1202. Comments printed in the code, code segments hastily circled with pen. Was this what we thought we were looking at? And who brings this to a party?

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Refurbishing Armored Tablets

July 4, 2016 by Elliot Williams 10 Comments

Who can resist the insane deals on bizarre hardware that pop up on auction websites? Not [Dane Kouttron], for sure. He stumbled on Armor X7 ruggedized tablets, and had to buy a few. They’d be just perfect for datalogging in remote and/or hostile locations, if only they had better batteries and were outfitted with a GSM data modem… So [Dane] hauled out his screwdrivers and took stuff apart. What follows is a very detailed writeup of the battery management system (BMS), and a complete teardown of this interesting tablet almost as an afterthought.

First, [Dane] tried to just put a bunch more batteries into the thing, but the battery-management chip wouldn’t recognize them. For some inexplicable reason, [Dane] had the programmer for the BMS on-hand, as well as a Windows XP machine to run the antiquated software on. With the BMS firmware updated (and the manufacturer’s name changed to Dan-ger 300!) everything was good again.

Now you may not happen to have a bunch of surplus X7 ruggedized tablets lying around. Neither do we. But we can totally imagine needing to overhaul a battery system, and so it’s nice to have a peek behind the scenes in the BMS. File that away in your memory banks for when you need it. And if you need even more power, check out this writeup of reverse-engineering a Leaf battery pack. Power to the people!

Retrotechtacular: DC To DC Conversion By Vibrator

July 4, 2016 by Al Williams 42 Comments

Electricity comes in two basic forms: Alternating Current (AC) and Direct Current (DC). DC is handy to use and is easy to analyze. However, AC has some useful properties too. In particular, AC current can operate a transformer which can step it up or down easily. Power is conserved, of course (well, actually, you get less power because of losses in the transformer).

You can’t do that trick with pure DC. You can reduce a voltage, although that typically wastes power in heat (for example, a voltage divider or linear regulator). You can’t readily increase a DC voltage unless you convert it into some sort of AC first.

This was a particularly bad problem in the era of tubes–especially tubes in car radios. The car’s voltage was probably 12V but the tube’s plates might take hundreds of volts. What do you do? Some old car radios used what is called a dynamotor. This is just a motor and a generator in one box. You could spin the motor with 12V and have the generator produce a different voltage (even a DC voltage).

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Raspberry Pi Zero Becomes Mighty Miniature Minecraft Machine

July 2, 2016 by James Hobson 21 Comments

In a clever bit of miniaturization, [JediJeremy] has nearly completed a gyro-mouse controller for a Raspberry Pi Zero! Ultimately this will be a wearable Linux-watch but along the way he had some fun with the interface.

Using the MPU6040 gyroscope/accelerometer card from a quadcopter, [JediJeremy] spent a week writing the driver to allow it to function as a mouse. Strapping an Adafruit 1.5″ PAL/NTSC LCD screen and its driver board to the Zero with rubber bands makes this one of the smallest functional computer and screen combos we’ve seen. Simply tilt the whole thing about to direct the cursor.

It presently lacks any keyboard input, and [JediJeremy] has only added a single button for clicking, but look at this thing! It’s so tiny! In his own words: “I think this is the first computer that I can accidentally spill into my coffee, rather than vice versa.”

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