Fully 3D Printed Nerf Thirst Zapper

February 24, 2018 by Tom Nardi 6 Comments

In case you weren’t aware, there is a whole community out there that revolves around customizing NERF guns. In that community is a subculture that builds their own NERF guns, and within that group is a sub-subculture that 3D prints NERF guns. So next time you are contemplating how esoteric your little corner of the hacking world is, keep that in mind.

Anyway, [Wekster] is currently making his way in the world of 3D printed one-off NERF guns, and has unveiled his latest creation: a fully 3D printed “Thirst Zapper” from Fallout 4. Except for the springs, each and every piece of this gun was printed on his CR-10 printer. You could even wind your own springs if you really wanted to, and keep the whole thing in-house. Because if you’re going to do something this niche, you might as well go all in.

Even if you aren’t a member of the NERF-elite, the video [Wekster] has put together for this project is a fantastic look at what it takes to design, print, and finish a custom build. From creating the model to mixing the paint to match the in-game model, this video has a little something for everyone.

This isn’t the first time we’ve covered 3D printed NERF guns, but it’s surely the most ornate we’ve ever seen. Interestingly, the bar is set pretty high for Fallout-themed builds in general, so perhaps there’s some unwritten rule out there in regards to Fallout prop builds.

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3D Printing Brings A Child’s Imagination To Life

February 23, 2018 by Tom Nardi 25 Comments

Telling somebody that you’re going to make their dreams come true is a bold, and potentially kind of creepy, claim. But it’s one of those things that isn’t supposed to be taken literally; it doesn’t mean that you’re actually going to peer into their memories, extract an idea, and then manifest it into reality. That’s just crazy talk, it’s a figure of speech.

As it turns out, there’s at least one person out there who didn’t get the memo. Remembering how his father always told him about the elaborate drawings of submarines and rockets he did as a young boy, [Ronald] decided to 3D print a model of one of them as a gift. Securing his father’s old sketchpad, he paged through until he found a particularly well-developed idea of a personal sub called the CURV II.

The final result looks so incredible that we hear rumors manly tears may have been shed at the unveiling. As a general rule you should avoid making your parents cry, but if you’re going to do it, you might as well do it in style.

Considering that his father was coming up with detailed schematics for submarines in his pre-teen days, it’s probably no surprise [Ronald] has turned out to be a rather accomplished maker himself. He took the original designs and started working on a slightly more refined version of the CURV II in SolidWorks. Not only did he create a faithful re-imagining of his father’s design, he even went as far as adding an interior as well as functional details such as the rear hatch. Continue reading “3D Printing Brings A Child’s Imagination To Life” →

Laser Galvo Control Via Microcontroller’s DAC

February 15, 2018 by Donald Papp 33 Comments

Mirror galvanometers (‘galvos’ for short) are the worky bits in a laser projector; they are capable of twisting a mirror extremely quickly and accurately. With two of them, a laser beam may be steered in X and Y to form patterns. [bdring] had purchased some laser galvos and decided to roll his own control system with the goal of driving the galvos with the DAC (digital to analog) output of a microcontroller. After that, all that was needed to make it draw some shapes was a laser and a 3D printed fixture to hold everything in the right alignment.

The galvos came with drivers to take care of the low-level interfacing, and [bdring]’s job was to make an interface to translate the 0 V – 5 V output range of his microcontroller’s DAC into the 10 V differential range the driver expects. He succeeded, and a brief video of some test patterns is embedded below.

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Arduino Keyboard Is Gorgeous Inside And Out

February 15, 2018 by Tom Nardi 75 Comments

While the vast majority of us are content to plod along with the squishy chiclet keyboards on our laptops, or the cheapest USB membrane keyboard we could find on Amazon, there’s a special breed out there who demand something more. To them, nothing beats a good old-fashioned mechanical keyboard, where each key-press sounds like a footfall of Zeus himself. They are truly the “Chad” of the input device world.

But what if even the most high end of mechanical keyboards doesn’t quench your thirst for spring-loaded perfection? In that case, the only thing left to do is design and build your own. [Matthew Cordier] recently unveiled the custom mechanical keyboard he’s been working on, and to say it’s an elegant piece of engineering is something of an understatement. It may even look better inside than it does on the outside.

The keyboard, which he is calling z.48, is based around the Arduino Pro Micro running a firmware generated on kbfirmware.com, and features some absolutely fantastic hand-wiring. No PCBs here, just a rainbow assortment of wire and the patience of a Buddhist monk. The particularly attentive reader may notice that [Matthew] used his soldering iron to melt away the insulation on his wires where they meet up with the keys, giving the final wiring job a very clean look.

Speaking of the keys, they are Gateron switches with DSA Hana caps. If none of those words mean anything to you, don’t worry. We’re through the Looking Glass and into the world of the keyboard aficionado now.

Finally, the case itself is printed on a CR-10 with a 0.3 mm nozzle and 0.2 mm layers giving it a very fine finish. At 70% infill, we imagine it’s got a good deal of heft as well. [Matthew] mentions that a production case and a PCB are in the cards for the future as he hopes to do a small commercial run of these boards. In the meantime we can all bask in the glory of what passes for a prototype in his world.

We’ve seen some exceptionally impressive mechanical keyboards over the years, including the occasional oddity like the fully 3D printed one and even one that inexplicably moves around. But this build by [Matthew] has to be one of the most elegant we’ve ever come across.

Heated DryBox Banishes Filament Moisture For Under $20

February 10, 2018 by Donald Papp 39 Comments

There has been a lot of activity from [Richard Horne] regarding 3D printing filaments lately; most recently he has shared two useful designs for upping one’s filament storage and monitoring game. The first is for a DIY Heated DryBox for 3D printing filament. It keeps filament dry not just by sealing it into a plastic box with some desiccant, but by incorporating a mild and economical heater intended for reptile habitats inside. Desiccant is great, but a gently heated enclosure can do wonders for driving away humidity in the right environment. The DryBox design also incorporates a handy little temperature and humidity sensor to show how well things are working.

Spool-mounted adapter for temperature and humidity sensor (and desiccant) to monitor storage bag conditions.

The second design is a simple spin-off that we particularly liked: a 3D printed adapter that provides a way to conveniently mount one of the simple temperature and humidity sensors to a filament spool with a desiccant packet. This allows storing a filament spool in a clear plastic bag as usual, but provides a tidy way to monitor the conditions inside the bag at a glance. The designs for everything are on Thingiverse along with the parts for the Heated DryBox itself.

[Richard] kindly shares the magic words to search for on eBay for those seeking the build’s inexpensive key components: “15*28CM Adjustable Temperature Reptile Heating Heater Mat” and “Mini LCD Celsius Digital Thermometer Hygrometer Temperature Humidity Meter Gauge”. There are many vendors selling what are essentially the same parts with minor variations.

Since the DryBox is for dispensing filament as well as storing it, a good spool mounting system is necessary but [Richard] found that the lack of spool standardization made designing a reliable system difficult. He noted that having spool edges roll on bearings is a pretty good solution, but only if one doesn’t intend to use cardboard-sided spools, otherwise it creates troublesome cardboard fluff. In the end, [Richard] went with a fixed stand and 3D printable adapters for the spools themselves. He explains it all in the video, embedded below.

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Printed It: Do More With Lockable Ball And Socket Helping Hands

February 8, 2018 by Steven Dufresne 28 Comments

In one hand you hold the soldering iron, in the other the solder, and in two more hands the parts you’re trying to solder together. Clearly this is a case where helping hands could be useful.

Luckily helping hands are easy to make, coolant hoses will do the job at under $10. Attach alligator clips to one end, mount them on some sort of base, and you’re done. Alternatively, you can steal the legs from an “octopus” tripod normally used for cell phones. So why would you 3D print them?

One reason is to take advantage of standardized, open source creativity. Anyone can share a model of their design for all to use as is, or to modify for their needs. A case in point is the ball and socket model which I downloaded for a helping hand. I then drew up and printed a magnifying glass holder with a matching socket, made a variation of the ball and socket joint, and came up with a magnetic holder with matching ball. Let’s takea look at what worked well and what didn’t.

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Printed Adapter Teaches An Old Ninja New Tricks

February 6, 2018 by Tom Nardi 7 Comments

Do you like change for the sake of change? Are you incapable of leaving something in a known and working state, and would rather fiddle endlessly with it? Are you unconcerned about introducing arbitrary compatibility issues into your seemingly straight-forward product line? If you answered “Yes” to any of those questions, have we got the job for you! You can become a product engineer, and spend your days confounding customers who labor under the unrealistic expectation that a product they purchased in the past would still work with seemingly identical accessories offered by the same company a few years down the line. If interested please report to the recruitment office, located in the darkest depths of Hell.

A 2D representation of the adapter in Fusion 360

Until the world is rid of arbitrary limitations in consumer hardware, we’ll keep chronicling the exploits of brave warriors like [Alex Whittemore], who take such matters into their own hands. When he realized that the blades for his newer model Ninja food processor didn’t work on the older motor simply because the spline was a different size, he set out to design and print an adapter to re-unify the Ninja product line.

[Alex] tried taking a picture of the spline and importing that into Fusion 360, but in the end found it was more trouble than it was worth. As is the case with many printed part success stories, he ended up spending some intimate time with a pair of calipers to get the design where he wanted it. Once broken down into its core geometric components (a group of cylinders interconnected with arches), it didn’t take as long as he feared. In the end the adapter may come out a bit tighter than necessary depending on the printer, but that’s nothing a few swift whacks with a rubber mallet can’t fix.

This project is a perfect example of a hack that would be much harder (but not impossible) without having access to a 3D printer. While you could create this spline adapter by other means, we certainly wouldn’t want to. Especially if you’re trying to make more than one of them. Small runs of highly-specialized objects is where 3D printing really shines.

This is an entry in Hackaday’s

Repairs You Can Print contest

The twenty best projects will receive $100 in Tindie credit, and for the best projects by a Student or Organization, we’ve got two brand-new Prusa i3 MK3 printers. With a printer like that, you’ll be breaking stuff around the house just to have an excuse to make replacement parts.