New Possibilities From Fading Lighting Technology

February 25, 2023 by Bryan Cockfield 54 Comments

Like the incandescent bulb before it, the compact fluorescent (CFL) bulb is rapidly fading into obscurity as there are fewer and fewer reasons to use them over their LED successors. But there are plenty of things to do with some of the more interesting circuitry that made these relatively efficient light bulbs work, and [mircemk] is here to show us some of them.

Fluorescent bulbs require a high voltage to work properly, and while this was easy enough for large ceiling installations, it was a while until this hardware could be placed inside a bulb-sized package. When removed, the high voltage driver from the CFL is used in this case to drive a small inductive heating coil circuit, which can then be used to rapidly heat metals and other objects. After some testing, [mircemk] found that the electronics on the CFL circuit board were able to easily handle the electrical load of its new task.

When old technology fades away, there are often a lot of interesting use cases just waiting to be found. [mircemk] reports that he was able to find these light bulbs at an extremely low price due to low demand caused by LEDs, so anyone needing a high voltage driver board for something like a small Tesla coil might want to look at a CFL first.

Collaborative Effort Gets Laser Galvos Talking G-Code

July 15, 2022 by Dan Maloney 9 Comments

Everyone should know by now that we love to follow up on projects when they make progress. It’s great to be able to celebrate accomplishments and see how a project has changed over time. But it’s especially great to highlight a project that not only progresses, but also gives back a little to the community.

That’s what we’re seeing with [Les Wright]’s continuing work with a second-hand laser engraver. It was only a few weeks ago that we featured his initial experiments with the eBay find, a powerful CO₂ laser originally used for industrial marking applications. It originally looked like [Les] was going to have to settle for a nice teardown and harvesting a few parts, but the eleven-year-old tube and the marking head’s galvanometers actually turned out to be working just fine.

The current work, which is also featured in the video below, mainly concerns those galvos, specifically getting them working with G-code to turn the unit into a bit of an ad hoc laser engraver. Luckily, he stumbled upon the OPAL Open Galvo project on GitHub, which can turn G-code into the XY2-100 protocol used by his laser. While [Les] has nothing but praise for the software side of OPAL, he saw a hardware hole he could fill, and contributed his design for a PCB that hosts the Teensy the code runs on as well as the buffer and line driver needed to run the galvos and laser. The video shows the whole thing in use with simple designs on wood and acrylic, as well as interesting results on glass.

Of course, these were only tests — we’re sure [Les] would address the obvious safety concerns in a more complete engraver. But for now, we’ll just applaud the collaboration shown here and wait for more updates.

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Metal Detector Gets Help From Smartphone

June 27, 2022 by Bryan Cockfield 15 Comments

[mircemk] is quite a wizard when it comes to using coils of wires in projects, especially when their application is within easy-to-build metal detectors. There are all kinds of ways to send signals through coiled wire to detect metal objects in the ground, and today [mircemk] is demonstrating a new method he is experimenting with which uses a smartphone to detect the frequency changes generated by the metal detector.

Like other metal detectors, this one uses two coils of wire with an oscillator circuit and some transistors. The unique part of this build, though, is how the detector alerts the user to a piece of metal. Normally there would be an audible alert as the frequencies of the circuit change when in the presence of metal, but this one uses a smartphone to analyze the frequency information instead. The circuit is fed directly into the headphone jack on the smartphone and can be calibrated and used from within an Android app.

Not only can this build detect metal, but it can discriminate between different types of metal. [mircemk] notes that since this was just for experimentation, it needs to be calibrated often and isn’t as sensitive as others he’s built in the past. Of course this build also presumes that your phone still has a headphone jack, but we won’t dig up that can of worms for this feature. Instead, we’ll point out that [mircemk] has shown off other builds that don’t require any external hardware to uncover buried treasure.

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Universal TFT Display Backpack Helps Small Displays Shine

June 4, 2022 by Donald Papp 16 Comments

TFT technology might be ancient news for monitors and TVs, but it’s alive and well when it comes to hobbyist electronics and embedded devices. They’ve now become even easier to integrate, thanks to the Universal TFT Display Backpack design by [David Johnson-Davies].

Breakout board, compatible with pinouts of most small TFT displays.

Such displays are affordable and easy to obtain, and [David] noticed that many seemed to have a lot in common when it came to pinouts and hookup info. The result is his breakout board design, a small and easy-to-assemble PCB breakout board that can accommodate the pinouts of a wide variety of TFT displays available from your favorite retailers or overseas sellers.

The board has a few quality-of-life features such as an optional connection for a backlight, and a staggered pin pattern so that different TFT boards can be pushed in to make a solid connection without soldering. That’s very handy for testing and evaluating different displays.

Interested? Head on over to the GitHub repository for the project, and while you’re at it, check out [David]’s Tiny TFT Graphics Library 2 which is a natural complement to the display backpack. [David] sure knows his stuff when it comes to cleverly optimized display work; we loved his solution for writing to OLED displays without needing a RAM buffer.

Scanner Snooping Uncovers Focus Farce

January 20, 2021 by Tom Nardi 8 Comments

From his comments about the noisy image and limited controls, we’re going to go out on a limb and assume [Andrew Jeddeloh] isn’t a huge fan of using his Epson V550 for scanning film. But is it really irredeemable? That’s what he set out to determine in a recent series of posts on his blog, and from what we can tell, it’s not looking good for the old Epson.

The first post attempts to quantify the optical capabilities of the scanner by determining its modulation transfer function (MTF), point spread function (PSF), and comparing its horizontal and vertical resolution. As you might expect, the nuances of these measurements are a bit beyond the average user. The short version of his analysis is that the scanner’s slide frame does indeed seem to be holding objects at the proper “sweet spot” for this particular image sensor; meaning that contrary to the advice he’d seen online, there’s nothing to be gained by purchasing custom film or slide holders.

While investigating the optical properties of the scanner, [Andrew] became curious about the automatic focus options offered by the VueScan software he was using. The images produced appeared to be identical regardless of what option he selected, and he began to suspect the feature wasn’t actually doing anything. To confirm his theory, he wrote a shim program that would sit between the proprietary VueScan program and the V550 driver and log all of the data passing between them.

After tweaking various options and comparing the captured data streams, [Andrew] determined that enabling automatic focus in VueScan doesn’t do anything. At least, not with his scanner. He did notice a few extra bytes getting sent to the driver depending on which focus options were selected, but the response from the scanner didn’t change. He thinks the program likely has some kind of generic framework for enabling these kind of features on supported hardware, and it’s just mistakenly showing the autofocus options for a scanner that doesn’t support it.

If there’s some film you want to digitize, but you’re saddled with a scanner like the V550, you could always do it with a camera instead. You could even put together a passable film scanner with LEGO.

No Need For Speed With This Arduino-Based Inkjet Printer

June 13, 2020 by Dan Maloney 17 Comments

When it comes to computers, it seems like the only thing that matters is speed. The more the better, in general, and the same applies to peripherals. We want the fastest network adapters, the fastest video card, and the fastest printer. So why in the world would anyone intentionally build a really slow inkjet printer? For art, of course.

At least that’s the story [HomoFaciens] tells us in the video below. His efforts are in support of a friend’s art project, which seeks to print slowly but continuously on a roll of paper. [HomoFaciens]’s printer is based on an H-P C6602 inkjet cartridge, one of those high-priced consumables that make buying a new printer more attractive than replacing them once depleted. After figuring out how to drive the printhead — 5 to 6 μs pulses of 18 volts through a ULN2803 Darlington array driver chip seemed to do the trick — he mounted everything to the gantry of an old 3D printer. It’s interesting to watch the images slowly being built up — something that printers usually hide from prying eyes — and to see how the DPI count of the printer can be increased by interlacing each printed line.

Near the end of the video, we get a glimpse of his “tattoo gun printer”, which reminded us of all the other cool things he’s done over the years. From a CNC machine made from paperclips and cardboard to an encoder made from a wheel of resistors, [HomoFaciens] has some interesting designs that you really should check out.

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How Many LEDs Can You Drive?

February 18, 2020 by Bryan Cockfield 35 Comments

Driving more than a handful of LEDs from a microcontroller is often a feat that takes tedious wiring, tricking the processor, or a lot of extra external hardware. Charlieplexing is perhaps the most notorious of these methods, and checks two of those three boxes. This library for the Teensy 4.0 checks all three, but it can also drive a truly staggering 32,000 LEDs at one time.

The TriantaduoWS2811 library is able to drive 32 channels of LEDs from a Teensy 4.0 using only three pins and minimal processor resources. It uses the FlexIO and DMA subsystems of the i.MX RT1062, the particular ARM processor on the Teensy, to drive four external shift registers. Together, the system is able to achieve 30 frames per second on with 1,000 LEDs per channel, for a total of 32,000 LEDs. Whoah.

[Ward] aka [wramsdell] wondered what one would do with all of the horsepower of a Teensy microcontroller when he first saw its specifications, and was able to build this project to take advantage of its features. What’s surprising, though, is that it doesn’t use nearly everything the processor is capable of, so you can do other tasks at the same time as driving that giant LED display.