Open Source Motor Controller Makes Smooth Moves With Anti-Cogging

November 7, 2017 by Bryan Cockfield 10 Comments

Almost two years ago, a research team showed that it was possible to get fine motor control from cheap, brushless DC motors. Normally this is not feasible because the motors are built-in such a way that the torque applied is not uniform for every position of the motor, a phenomenon known as “cogging”. This is fine for something that doesn’t need low-speed control like a fan motor, but for robotics it’s a little more important. Since that team published their results, though, we are starting to see others implement their own low-speed brushless motor controllers.

The new method of implementing anti-cogging maps out the holding torque required for any position of the motor’s shaft so this information can be used later on. Of course this requires a fair amount of calibration; [madcowswe] reports that this method requires around 5-10 minutes of calibration. [madcowswe] also did analysis of his motors to show how much harmonic content is contained in these waveforms, which helps to understand how this phenomenon arises and how to help eliminate it.

While [madcowswe] plans to add more features to this motor control algorithm such as reverse-mapping, scaling based on speed, and better memory usage, it’s a good implementation that has visible improvements over the stock motors. The original research is also worth investigating if a cheaper, better motor is something you need.

Automate Wire Prep With A Robot Wire Cutter

October 28, 2017 by Dan Maloney 21 Comments

When you move from one-off builds to production scale, perhaps to meet that Kickstarter commitment or to keep your Tindie store stocked, you’re going to need to tool up. Jobs like building wiring harnesses can be tedious and time-consuming, so outsourcing them to this robot wire cutter might be a good idea.

The video below tells the whole tale of this build, which despite the fact that [Maclsk] seems to have put it together quickly from scrap bin parts still looks pretty professional. The business end of the machine is a 3D printer extruder, minus the hot end, of course. A Nano controls the extruder’s stepper to shoot out the right length of wire, as well as the servo that squeezes the snippers. An LCD display and some pushbuttons provide the UI that rounds out the build. Tell it how long and how many, and you’ll be ready to build. We can see how this might be upgraded to strip the wires as well, although getting both ends stripped might be tricky.

Might this component tape-cutting robot from a few weeks back have inspired [Maclsk]’s build? Perhaps, but in any case, both are fun to watch.

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Alas, Poor Yorick! He Hath Not Amazon Prime

October 25, 2017 by Al Williams 15 Comments

If you are looking around for a Halloween project, you might consider The Yorick Project from [ViennaMike]. As you can see in the video below, it marries a Raspberry Pi acting as an Amazon Alexa with an animatronic skull.

This isn’t the most technically demanding project, but it has a lot of potential for further hacking. The project includes a USB microphone, a servo controller, and an audio servo driver board. It looks like the audio servo board is controlling the jaw movement and based on the video, we wondered if you might do better running it completely in software.

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FoTW: LED Strips Make Awful Servo Drivers

October 19, 2017 by Jenny List 15 Comments

We must all have at some time or another spotted a hack that seems like an incredible idea and which just has to be tried, but turns out to have been stretching the bounds of what is possible just a little too far. A chunk of our time has disappeared without trace, and we sheepishly end up buying the proper part for the job in hand.

[Orionrobots] had a conversation with a YouTube follower about LED strips. An LED strip contains a length of ready-made PWM drivers, they mused. Wouldn’t it be great then, if each of the drivers on a strip could be connected to a servo, making the strip a ready-made single-stop SPI servo driver. With a large multi-servo robot to build, he set to work on a strip of WS2801s.

If you are in the Soldering Zone and have elite skills at the iron, then soldering a wire to a surface mount driver chip is something entirely possible. For mere mortals though it’s a bit of a challenge, and he notes just how much extra time it’s added to the project. The fun starts though when the servo is hooked up, the best that can be said is that it vibrates a bit. On paper, the LED drivers should be able to drive a servo, because they can create the correct waveform. But in practice the servo is designed to accept a logic level input while the driver is designed to sit in series with an LED and control its current. In practice therefore the voltages required for a logic transition can’t quite be achieved.

He concludes by recommending that viewers splash out on a servo driver board rather than trying an LED strip. We applaud him for the effort, after all it’s a hack any of us might have thought of trying for ourselves.

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Hackaday Prize Entry: Dynamometer For Post Stroke Rehabilitation

October 2, 2017 by Anool Mahidharia 4 Comments

For those who have suffered a stroke, recovery is a long and slow process that requires rehabilitation to start as early as possible. Quite often, secondary stroke attacks complicate matters. Spasticity — muscle contraction and paresis — muscular weakness, are two of the many common after-effects of stroke. Recovery involves doing repeated exercises to strengthen the muscles and bring back muscle memory. Benchmarking progress becomes difficult when caregivers are only able to use qualitative means such as squeezing tennis balls to monitor improvement. To help provide quantitative measurements in such cases, [Sergei V. Bogdanov] is building a Dynamometer for Post-Stroke Rehabilitation. It is an Open Source, 4-channel differential force gauge for measuring and logging the progress of the patient. The device measures, graphs, and logs the force exerted by the four fingers when they push down on the four force gauges.

The device consists of four strain gauges obtained from cheap kitchen scales. The analog outputs from these are fed to HX-711 24-bit ADC boards. An Arduino Nano processes the data and displays it on two banks of eight-digit LED modules. [Sergei] also experimented with a 20×4 character LCD in place of the LED display. In the standalone mode, the device can only indicate the measured forces on the LED (or LCD) display which is calibrated to display either numerical values or a logarithmic scale. When connected to a serial port and using the (Windows only) program, it is possible to not only view the same information but also save it at regular, set intervals. The data can also be viewed in graphical form.

The project page provides links to their Arduino code, Windows monitor program as well as build instructions. Check out the related assistive technology project that [Sergei] is working on — A Post Stroke Spasticity Rehab Helper.

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Hackaday Prize Entry: Post Stroke Spasticity Rehab Helper

September 21, 2017 by Anool Mahidharia 5 Comments

A stroke is caused when poor blood flow to the brain causes cell damage, causing that part of the brain to stop functioning. Common causes are either blood vessel blockage or internal bleeding, and effects depend on the part of the brain that is affected. In most cases, spasticity (muscle contraction), poor motor control and the inability to move and feel are common after effects. Recovery is often a long, slow process and involves re-learning the affected lost skills. This is where physical therapy using assistive technologies becomes important. Rehabilitation must start as early as possible since the first few weeks are critical for good recovery. [Sergei V. Bogdanov] is building a cheap and simple Post-Stroke Spasticity Rehab Helper to address this problem.

He’s using ten hobby micro servos connected to an Arduino Nano, all mounted on a kitchen chopping board, with a few other bits thrown in to round out the build. There’s one pair of servos for each finger. A five bar linkage converts the servo rotations to two-dimensional motion. The end of the linkage has a swiveling metallic disk. Patient fingers are attached to these discs via magnetic metal pads that are attached to the end of the fingers using adhesive plaster tape. Two push buttons cycle through a large number of exercise modes and two potentiometer’s help adjust the speed and smoothness (the number of points calculated for the desired motion). Two 7-segment LED display modules connected to the Arduino provides a visual interface showing program modes, speed, number of cycles and other relevant information. Replicating the project ought to be very straightforward since the device uses off-the-shelf parts which are easy to put together using the detailed build instructions, photos and code posted on [Sergei]’s project page. Check out the videos below to see the rehab helper in action.

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Poetry In Motion With A Sand-Dispensing Dot Matrix Printer

September 3, 2017 by Dan Maloney 12 Comments

Hackaday gets results! Reader [John] saw our recent Fail of the Week post about a “sand matrix printer” and decided to share his own version, a sand-dispensing dot matrix printer he built last year.

Granted, [John]’s version is almost the exact opposite of [Vjie Miller]’s failed build, which sought to make depressions in the sand to print characters. [John]’s Sandscript takes a hopper full of dry, clean sand and dispenses small piles from six small servo-controlled nozzles. The hopper is mounted on a wheeled frame, and an optical encoder on one wheel senses forward motion to determine when to open each nozzle. As [John] slowly walks behind and to the side of the cart, a line of verse is slowly drizzled out onto the pavement. See it in action in the video below.

More performance art piece than anything else, we can see how this would be really engaging, with people following along like kids after the [Pied Piper], waiting to find out what the full message is. There’s probably a statement in there about the impermanence of art and the fleeting nature of existence, but we just think it’s a really cool build.

We’ve featured other sand writers before, like this high-resolution draw bot that also dispenses sandy verses, or this literal beach-combing art bot. Guess there’s just something about sand that inspires artists and hackers alike.

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