Your Own Open Source ASIC: SkyWater-PDK Plans First 130 Nm Wafer In 2020

June 30, 2020 by 51 Comments

You might have caught Maya Posch’s article about the first open-source ASIC tools from Google and SkyWater Technology. It envisions increased access to make custom chips — Application Specific Integrated Circuits — designed using open-source tools, and made real through existing chip fabrication facilities. My first thought? How much does it cost to tape out? That is, how do I take the design on my screen and get actual parts in my hands? I asked Google’s Tim Ansel to explain some more about the project’s goals and how I was going to get my parts.

The goals are pretty straightforward. Tim and his collaborators would like to see hardware open up in the same way software has. The model where teams of people build on each other’s work either in direct collaboration or indirectly has led to many very powerful pieces of software. Tim’s had some success getting people interested in FPGA development and helped produce open tools for doing so. Custom ASICs are the next logical step.

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The Segway Is Dead, Long Live The Segway

June 30, 2020 by 87 Comments

Before it was officially unveiled in December 2001, the hype surrounding the Segway Human Transporter was incredible. But it wasn’t because people were excited to get their hands on the product, they just wanted to know what the thing was. Cryptic claims from inventor Dean Kamen that “Ginger” would revolutionize transportation and urban planning lead to wild speculation. When somebody says their new creation will make existing automobiles look like horse-drawn carriages in comparison, it’s hard not to get excited.

Dean Kamen unveils the Segway

There were some pretty outlandish theories. Some believed that Kamen, a brilliant engineer and inventor by all accounts, had stumbled upon some kind of anti-gravity technology. The kids thought they would be zipping around on their own Back to the Future hover boards by Christmas, while Mom and Dad were wondering what the down payment on a floating minivan might be. Others thought the big secret was the discovery of teleportation, and that we were only a few years out from being able to “beam” ourselves around like Captain Kirk.

Even in hindsight, you really can’t blame them. Kamen had the sort of swagger and media presence that we today associate with Elon Musk. There was a general feeling that this charismatic maverick was about to do what the “Big Guys” couldn’t. Or even more tantalizing, what they wouldn’t do. After all, a technology which made the automobile obsolete would change the world. The very idea threatened a number of very big players, not least of which the incredibly powerful petroleum industry.

Of course, we all know what Dean Kamen actually showed off to the world that fateful day nearly 20 years ago. The two-wheeled scooter was admittedly an impressive piece of hardware, but it was hardly a threat to Detroit automakers. Even the horses were largely unconcerned, as you could buy an actual pony for less than what the Segway cost.

Now, with the announcement that Segway will stop production on their eponymous personal transporter in July, we can confidently say that history will look back on it as one of the most over-hyped pieces of technology ever created. But that’s not to say Kamen’s unique vehicle didn’t have an impact. Continue reading “The Segway Is Dead, Long Live The Segway” →

Reliving Heathkit’s Glory Days Through A Teardown And Rebuild

June 26, 2020 by 10 Comments

In its heyday, the experience offered by the Heath Company was second to none. Every step of the way, from picking something out of the Heathkit catalog to unpacking all the parts to final assembly and testing, putting together a Heathkit project was as good as it got.

Sadly, those days are gone, and the few remaining unbuilt kits are firmly in the unobtanium realm. But that doesn’t mean you can’t tear down and completely rebuild a Heathkit project to get a little taste of what the original experience was like. [Paul Carbone] chose a T-3 Visual-Aural signal tracer, a common enough piece that’s easy to find on eBay at a price mere mortals can afford. His unit was in pretty good shape, especially for something that was probably built in the early 1960s. [Paul] decided that instead of the usual recapping, he’d go all the way and replace every component with fresh ones. That proved easier said than done; things have changed a lot in five decades, and resistors are a lot smaller than they used to be. Finding hookup wire to match the original was also challenging, as was disemboweling some of the electrolytic cans so they could be recapped. The finished product is beautiful, though — even the Magic Eye tube works — and [Paul] reports that the noise level is so low he wasn’t sure if turned it on at first.

We’ve covered the rise and fall of Heathkit, as well as their many attempted comebacks, including an inexplicable solder-free radio and the “world’s most reliable” clock. Looking at these offerings, we think [Paul] may be onto something here.

Hacker Turns Thermal Clacker Into USB Keyboard

June 24, 2020 by 12 Comments

Back before there were laptops and subsequently, netbooks, there were these adorable thermal typewriter/word processors that are lovingly referred to by their fans as baby wedges or wedgies. These fascinating little machines can put words on paper two different ways: you can either use a prohibitively expensive little ribbon cartridge and regular copy paper, or you can go the easy route and get yourself a 96′ roll of thermal fax paper and type until you feel like tearing off the page.

[David] was lucky enough to pick up a Canon S-70 in working condition for next to nothing, thinking it would make an awesome USB keyboard, and we agree. The PSoC 5 that now controls it may be overkill, but it’s pretty affordable, and it was right there on the desk just waiting for a purpose. And bonus — it has enough I/O for all of those loud and lovely keyswitches.

One thing that keeps these baby wedges within the typewriter camp is the Shift Lock function, which can only be disengaged by pressing Shift and had its own discrete logic circuitry on the board before he was forced to remove it.

That little screen is pure word processor and was used to show the typing buffer — all the characters you have a chance to correct before the print head commits them to paper. In a win for word processors everywhere, the screen was repurposed to show the current word count.

He was kind enough to post his firmware as well as real-time footage of the build. Watch him demo it in the wild after the break, and then stick around for part one of the build saga.

Portable word processors were still being made ten years ago, though they were mostly aimed at the primary school market as keyboarding trainers. Our own [Tom Nardi] recently did a teardown of a model called The Writer that relies on IR to send files.

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How To Retrofit A Pick And Place Machine For OpenPnP, In Detail

June 24, 2020 by 9 Comments

[Erich Styger] owns a Charmhigh CHM-T36VA pick and place machine, which he describes as well-built and a great value of hardware for the money. However, the software end is less impressive, with a proprietary controller that is functional but not great. The good news is that it is possible to retrofit the machine to use the OpenPnP framework, which is open-source and offers more features. Even better, [Erich] has already done and documented all the hard parts!

The CHM-T36VA has two heads, vision system, and uses drag feeders.

The conversion requires upgrading a few hardware parts such as the cameras, replacing the controller’s firmware, then installing and configuring OpenPnP (which runs on an attached PC.)

[Erich] does not recommend this conversion for anyone who is not very familiar with electronics, or has any worries about voiding warranties. Barring that, he suspects the conversion could be done in about a day or two’s worth of focused work. It took him two weeks, including time spent fine-tuning the first production job. He says the bulk of the time was spent on configuration, but he has shared his configuration on GitHub in the hopes that it will save a lot of time for anyone using the same hardware.

After populating some 300 boards and placing over 7000 parts, he’s very happy with the results. The machine places between 600 and 700 parts per hour, so speed might not be amazing but it’s perfectly serviceable. [Erich] finds that while the machine runs a little slower than it did with the original controller, it also runs much smoother and quieter overall. In return he gets what he truly wanted: a pick and place machine whose operation and configuration is entirely open and accessible. You can see it in action in the video, embedded below.

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Ask Hackaday: Is Our Power Grid Smart Enough To Know When There’s No Power?

June 23, 2020 by 63 Comments

Just to intensify the feeling of impending zombie apocalypse of the COVID-19 lockdown in the British countryside where I live, we had a power cut. It’s not an uncommon occurrence here at the end of a long rural power distribution network, and being prepared for a power outage is something I wrote about a few years ago. But this one was a bit larger than normal and took out much more than just our village. I feel very sorry for whichever farmer in another village managed to collide with an 11kV distribution pole.

What pops to mind for today’s article is the topic of outage monitoring. When plunged into darkness we all wonder if the power company knows about it. The most common reaction must be: “of course the power company knows the power is out, they’re the ones making it!”. But this can’t be the case as for decades, public service announcements have urge us to report power cuts right away.

In our very modern age, will the grid become smart enough to know when, and perhaps more importantly where, there are power cuts? Let’s check some background before throwing the question to you in the comments below.

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Popping The Hood On The Flux Beamo Laser Cutter

June 22, 2020 by 27 Comments

While the K40 has brought affordable laser cutting to the masses, there’s no question that it took a lot of sacrifices to hit that sub-$400 price point. There’s a reason that we’ve seen so many upgrades and improvements made to the base model machine, but for the price it’s hard to complain. That being said, for users who don’t mind spending a bit more money for a more complete out-of-the-box experience, there are other options out there.

One of them is the beamo, from FLUX. [Frank Zhao] recently picked up one of these $1,900 USD laser cutters because he wasn’t thrilled with the compromises made on the K40. Specifically, he really liked the idea of the internal water cooling system. Oddly enough, something about using a garden hose and buckets of water to cool the laser seemed off-putting. Luckily for us, he’s got a technical eye and the free time necessary to do a teardown and objective analysis of his new toy.

The short version of the story is that [Frank] is not only happy with the results he’s getting, but finds the machine to be well designed and built. So if you’re looking for a rant, sorry. But what you will find is a methodical look at each subsystem of the beamo, complete with annotated pictures and the kind of technical details that Hackaday readers crave.

We especially like his attempts to identify parts which might be difficult to source in the future; it looks like the CO2 laser tube might be proprietary, but everything else looks fairly jellybean. That includes the Raspberry Pi 3B that’s running the show, and the off-the-shelf touch screen HDMI display used for the interface. [Frank] did note that FLUX was unwilling to give him the credentials to log into the Pi and poke around, but with direct access to the SD card, it’s not like that will stop anyone who wants to get in.

In a way, laser cutters are in a similar situation today to that desktop 3D printers were in a few years ago. The cheap ones cut so many corners that upgrades and fixes are almost a necessity, and building your own machine is often less expensive than buying a commercial offering with similar specs. While the beamo is still a bit too expensive for the average hobbyist, it’s good to see machines of this caliber are at least coming down out of the 5 figure range.