Virgin Orbit’s First UK Launch Attempt: What Went Wrong

A month ago there was disappointment as Virgin Orbit’s first attempt at a space launch from the United Kingdom using its converted Boeing 747 airliner platform failed to achieve orbit. Now with the benefit of a lot of telemetry analysis the company have released their findings, which conclude that a fuel filter within the second stage became dislodged. The resulting fuel starvation was enough to cause the engine to receive insufficient cooling and overheat, bringing the mission to a premature end.

As we said at the time, the interesting part of the launch, midair from the 747, appears to have gone flawlessly. Space exploration is hard, and we are confident that they’ll fix any fuel filter mounting issues on future launches and be placing payloads in orbit for their customers soon afterwards. The whole program has seen significant news coverage in the UK where the craft has its base, and those of us in that environ will no doubt see it portrayed locally as a matter of national pride. The truth however will be that it flies on the talents of engineers from all corners of the world. We’ll be watching out next time, and look forward to a successful mission.

Header: Österreichisches Weltraum Forum, CC BY-SA 4.0.

Image from the paper with items a-d. a) Schematic of the EC navigation system integrated with a smart contact lens consisting of GPS receiver module, Arduino UNO as a processor, and PB display. b) Photograph of contact lens placed on the 3D printed replica eyeball. c) Camera setup of the navigation system on the dashboard of a car. d) Driving schemes updating the direction signal: (1–4) images show the four cases of operational principles used in the navigation system. Based on 0.2 V applied to the common pin, 0 V (off-state) and 0.7 V (on-state) are applied alternately in 5 WEs, and operating voltages with relative voltages of −0.2 V and 0.5 V are obtained (From the figure reads left to right: the name of 6 pins used in the system, their on–off status, the applied voltage, and relative voltage). Scale bar is 2 mm.

Smart Contact Lenses Tell You Where To Go

Augmented Reality (AR) promises to relieve us from from the boredom of mundane reality and can also help you navigate unfamiliar environments. Current AR tech leaves something to be desired, but researchers at the Korea Electrotechnology Research Institute have brought AR contact lenses closer to actual reality.

The researchers micro-printed FeFe(CN)6 ink onto the contact substrate and thermally reduced it at 120˚C for nine seconds to form Prussian Blue, an electrochromic pigment. By confining the material with the meniscus of the ink, resolution was better than previous techniques to display data on contact lenses. While the ability to reversibly change from clear to blue faded after 200 cycles, the researchers were targeting a disposable type of smart contact lens, so degradation of the display wasn’t considered a deal breaker.

Since voltages applied were constant, it seems this isn’t a true bi-stable display like e-ink where power is only required to change states. The on condition of a section required 0.5 V while off was -0.2 V. The researchers printed a contact with straight, left, and right arrows as well as STOP and GO commands. Connected to a GPS-equipped Arduino Uno, they used it to navigate between ten different checkpoints as a demonstration. Only a 3D printed eyeball was brave enough (or had IRB approval) to wear the contact lens, so watching the state change through a macro lens attached to a smartphone camera had to do.

With more AR devices on the way, maybe it’s time to start embedding household objects with invisible QR codes or cleaning your workshop to get ready for your AR workbench.

MXenes Make Faraday Cages You Can Turn On And Off

Shielding is crucial for all manner of electronic devices. Whether you want to keep power supply noise out of an audio amplifier, or protect ICBMs against an electromagnetic pulse from a nuclear attack, the basic physics behind shielding remains the same. A Faraday cage or shield will do the trick.

At times, though, it would be desirable to shield and unshield a device at will. A new class of materials known as MXenes may be able to offer just that functionality, with microscopically thin films serving as shields that can be switched on and off at will.

Continue reading “MXenes Make Faraday Cages You Can Turn On And Off”

Ploopy Builds Open Source RP2040-Powered Headphones And You Can Too!

We’ve seen many DIY headphones projects on these fair pages over the years, but not many that are quite as DIY as the Ploopy Headphones. What makes this project interesting is the sheer depth of the construction, with every single part being made from what we might call base materials. Materials such as 3D printer filament, foam and felt, and the usual metallic vitamins.

The electronics are fairly straightforward, with an RP2040 functioning as the USB audio interface and equalizer function. Audio samples are emitted as I2S into a PCM3050 24-bit stereo codec which generates a pair of differential output audio signals. These are then converted from differential to single-ended signals and passed on to the coil drivers. The coil drivers consist of no fewer than eight-paralleled opamps per channel. All of this is powered by the USB-C connection to the host computer. Whilst a kit of parts is available for this, you can make your own if you wish, as the full source (Altium designer needed for tweaks) is available on the Ploopy headphone GitHub.

A pretty ploopy response

Many DIY headphone builds would likely be using off-the-shelf speaker units, with large parts of the ear cups being taken from spare parts kits for commercial offerings. But not the Ploopy. The drivers are constructed from flex PCB coils with a standard TRRS jack on each side. Magnets for these coils to react against are held in a 3D-printed frame that is attached to the outer cover. The coils are aligned with a special jig and bonded to the ‘driver foam’ with some 3M VHB tape.

The ear cups are constructed with some 3D printed rings, foam pieces, and simple woven material. The resonator plates push into the inner side of the cup, and the assembly simply screws to the driver assembly. The incredibly detailed assembly wiki makes it look easy, but we reckon there are a few tricky steps in there to trip the unwary. The headband again consists of printed spring sections, some woven material, and foam with a few metallic vitamins thrown in. That makes it sounds simple, but it isn’t.

On the whole the build looks fantastic, but what does it sound like? The Ploopy team has tested them against a pair of Sennheiser HDRXX giving a broadly comparable response, but we’re no audio experts, and the proof, as always, is in the wearing. This project seems to be the ultimate in audio tweakability, with the punchy RP2040 capable of running six audio filters at the full 48 KHz, 16-bit audio, though, the PCM3050 is capable of more.

Want to build some headphones, but need a Bluetooth interface? We got you covered. Can 3D printed headphones ever compare to the big names? We’ll see.

How To Build Jenny’s Budget Mixing Desk

Jenny did an Ask Hackaday article earlier this month, all about the quest for a cheap computer-based audio mixer. The first attempt didn’t go so well, with a problem that many of us are familiar with: Linux applications really doesn’t like using multiple audio devices at the same time. Jenny ran into this issue, and didn’t come across a way to merge the soundcards in a single application.

I’ve fought this problem for a while, probably 10 years now. My first collision with this was an attempt to record a piano with three mics, using a couple different USB pre-amps. And of course, just like Jenny, I was quickly frustrated by the problem that my recording software would only see one interface at a time. The easy solution is to buy an interface with more channels. The Tascam US-4x4HR is a great four channel input/output audio interface, and the Behringer U-PHORIA line goes all the way up to eight mic pre-amps, expandable to 16 with a second DAC that can send audio over ADAT. But those are semi-pro interfaces, with price tags to match.

But what about Jenny’s idea, of cobbling multiple super cheap interfaces together? Well yes, that’s possible too. I’ll show you how, but first, let’s talk about how we’re going to control this software mixer monster. Yes, you can just use a mouse or keyboard, but the challenge was to build a mixing desk, and to me, that means physical faders and mute buttons. Now, there are pre-built solutions, with the Behringer X-touch being a popular solution. But again, we’re way above the price-point Jenny set for this problem. So, let’s do what we do best here at Hackaday, and build our own. Continue reading “How To Build Jenny’s Budget Mixing Desk”

What’s Old Is New Again: A Linux PC From A Set Top Box

There was a time around two decades ago, when the new hotness was taking control of home routers to use as small Linux computers. An echo of this era lives on in the name of the OpenWrt minimal Linux distribution, in reference to the Linksys WRT54G router which started it all. Routers as small computers were displaced by small cheap Linux machines from the likes of Raspberry Pi, and the promise of discarded home network gear doing interesting stuff receded. Now it might just be back, as [Jasper Devreker] shows us an Android TV set-top box from a mobile carrier repurposed as a Linux computer that can even run a desktop environment.

The method starts as you might expect, by identifying a mystery connector as a debug serial port. This outputs all sorts of interesting boot information, but can be dropped into a uBoot shell. From here with a bit of effort the eMMC storage could be dumped, and from that the nature of the machine could be deduced. The CPU is an Amlogic quad core ARM Cortex-A53 SoC, which by a stroke of luck is a target for which an Armbian build is available. From there a Linux installation could be assembled, and even an AFCE desktop.

These boxes are handed out in the hundreds of thousands by home connectivity providers, so there’s value in this type of hack as they become available for experimenters. Perhaps it’s more useful as a small headless Linux machine than as a desktop, but we sense there are more machines to come in this line.

If you’d like a little bit of history on hackable Linux devices, have a read of one of our earliest posts featuring the Linksys WRT54G.

Curve Tracer Design For Power Vacuum Tubes Testing

Regardless of the mythical qualities that are all too often attributed to vacuum tubes, they are still components that can be damaged and wear out over time. Much like with transistors and kin, they come with a stack of datasheets, containing various curves detailing their properties and performance. These curves will change as a part ages, and validating these curves can help with debugging a vacuum tube-based circuit. This is where one can either spend an enormous sum on a commercial curve tracer like the Tektronix 570, or build your own, as [Basin Street Design] has done.

A semi-retired electronics design engineer by trade, he has previously covered the development of the curve tracer on Instructables for the version 1 and version 1.1. What this device essentially allows you to do is sweep the connected tube through its input parameter ranges, while observing the resulting curves on an attached (external) oscilloscope. Here a storage oscilloscope (or DSO) is immensely helpful to capture the curves.

In the project pages, the in-depth theory and functioning of the circuitry is explained, along with the schematics and a number of builds. The project has been around since before the VBA tracer which we covered last year, both of which are infinitely more affordable than a genuine Tektronix 570.

Thanks to [Fernando] for the tip.